IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v11y2019i11p3093-d236214.html
   My bibliography  Save this article

Effect of Total Quality Management Practices and JIT Production Practices on Flexibility Performance: Empirical Evidence from International Manufacturing Plants

Author

Listed:
  • Anh Chi Phan

    (School of Business Administration, University of Economics and Business, Vietnam National University, 144 Xuan Thuy, Cau Giay, Hanoi 10000, Vietnam)

  • Ha Thu Nguyen

    (School of Business Administration, University of Economics and Business, Vietnam National University, 144 Xuan Thuy, Cau Giay, Hanoi 10000, Vietnam)

  • Hao Anh Nguyen

    (Department of Business Administration, Yokohama National University, Hodogaya-ku 2408501, Japan)

  • Yoshiki Matsui

    (Department of Business Administration, Yokohama National University, Hodogaya-ku 2408501, Japan)

Abstract

This paper presents the results of an empirical study investigating the relationship between Total quality management (TQM) practices, Just-in-time (JIT) production practices, and flexibility performance in manufacturing companies. Correlation and regression analysis are applied to analyze the data collected from 280 manufacturing plants in 12 countries including China, Finland, German, Italy, Israel, Japan, Korea, Spain, Sweden, Taiwan, United Kingdom, and Vietnam from 2013 to 2015 in the framework of a High Performance Manufacturing Project. The analytical results confirm the closed linkage between TQM, JIT production practices and flexibility performance. Moreover, this study indicates that the effect of JIT production practices on flexibility performance can be strengthened with a higher level of TQM practices. The main findings of this study suggest that flexibility performance can be built up by implementing both TQM and JIT production practices, and TQM should be regarded as the platform to maximize the effect of JIT production on flexibility performance.

Suggested Citation

  • Anh Chi Phan & Ha Thu Nguyen & Hao Anh Nguyen & Yoshiki Matsui, 2019. "Effect of Total Quality Management Practices and JIT Production Practices on Flexibility Performance: Empirical Evidence from International Manufacturing Plants," Sustainability, MDPI, vol. 11(11), pages 1-21, May.
  • Handle: RePEc:gam:jsusta:v:11:y:2019:i:11:p:3093-:d:236214
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/11/11/3093/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/11/11/3093/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Metin Çakanyildirim & Sirong Luo, 2017. "Stochastic inventory system with lead time flexibility: offered by a manufacturer/transporter," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(12), pages 1533-1552, December.
    2. Minh Hue Nguyen & Anh Chi Phan & Yoshiki Matsui, 2018. "Contribution of Quality Management Practices to Sustainability Performance of Vietnamese Firms," Sustainability, MDPI, vol. 10(2), pages 1-31, January.
    3. Iqbal, Tahir & Huq, Faizul & Bhutta, M. Khurrum S., 2018. "Agile manufacturing relationship building with TQM, JIT, and firm performance: An exploratory study in apparel export industry of Pakistan," International Journal of Production Economics, Elsevier, vol. 203(C), pages 24-37.
    4. Green, Kenneth W. & Inman, R.Anthony & Birou, Laura M. & Whitten, Dwayne, 2014. "Total JIT (T-JIT) and its impact on supply chain competency and organizational performance," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 125-135.
    5. Kannan, Vijay R. & Tan, Keah Choon, 2005. "Just in time, total quality management, and supply chain management: understanding their linkages and impact on business performance," Omega, Elsevier, vol. 33(2), pages 153-162, April.
    6. Barbara Aquilani & Cecilia Silvestri & Alessandro Ruggieri, 2016. "Sustainability, TQM and Value Co-Creation Processes: The Role of Critical Success Factors," Sustainability, MDPI, vol. 8(10), pages 1-23, October.
    7. Chi Anh Phan & Yoshiki Matsui, 2010. "Contribution of quality management and just-in-time production practices to manufacturing performance," International Journal of Productivity and Quality Management, Inderscience Enterprises Ltd, vol. 6(1), pages 23-47.
    8. Moattar Husseini, S.M. & O'Brien, C. & Hosseini, S.T., 2006. "A method to enhance volume flexibility in JIT production control," International Journal of Production Economics, Elsevier, vol. 104(2), pages 653-665, December.
    9. Phan, Anh Chi & Abdallah, Ayman Bahjat & Matsui, Yoshiki, 2011. "Quality management practices and competitive performance: Empirical evidence from Japanese manufacturing companies," International Journal of Production Economics, Elsevier, vol. 133(2), pages 518-529, October.
    10. Shun-Hsing Chen & Chu-Chuan Hsu & I-Ping Wu, 2017. "The effects of total quality management implications on customer satisfaction and customer loyalty: an empirical study in the Taiwanese security industry," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 11(1), pages 1-21.
    11. Matsui, Yoshiki, 2007. "An empirical analysis of just-in-time production in Japanese manufacturing companies," International Journal of Production Economics, Elsevier, vol. 108(1-2), pages 153-164, July.
    12. Zhi‐Xiang Chen & Kim Hua Tan, 2011. "The perceived impact of JIT implementation on operations performance," Journal of Advances in Management Research, Emerald Group Publishing Limited, vol. 8(2), pages 213-235, November.
    13. Llorenç Bagur-Femenías & Jordi Perramon & Marc Oliveras-Villanueva, 2019. "Effects of Service Quality Policies in the Tourism Sector Performance: An Empirical Analysis of Spanish Hotels and Restaurants," Sustainability, MDPI, vol. 11(3), pages 1-13, February.
    14. Pamela J. Zelbst & Kenneth W. Green, Jr & Victor E. Sower & Roger D. Abshire, 2014. "Impact of RFID and information sharing on JIT, TQM and operational performance," Management Research Review, Emerald Group Publishing Limited, vol. 37(11), pages 970-989, October.
    15. Naga Vamsi Krishna Jasti & Rambabu Kodali, 2016. "Lean manufacturing frameworks: review and a proposed framework," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 10(5), pages 547-573.
    16. DonHee Lee & Byeonghwa Park, 2016. "Impact of manufacturing systems on quality management practices, competitive advantages, and operational performance," International Journal of Productivity and Quality Management, Inderscience Enterprises Ltd, vol. 19(3), pages 301-318.
    17. Olhager, Jan, 1993. "Manufacturing flexibility and profitability," International Journal of Production Economics, Elsevier, vol. 30(1), pages 67-78, July.
    18. Prince, J. & Kay, J. M., 2003. "Combining lean and agile characteristics: Creation of virtual groups by enhanced production flow analysis," International Journal of Production Economics, Elsevier, vol. 85(3), pages 305-318, September.
    19. Gupta, Yash P. & Goyal, Sameer, 1989. "Flexibility of manufacturing systems: Concepts and measurements," European Journal of Operational Research, Elsevier, vol. 43(2), pages 119-135, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Shengyang Qin & Xinxing Duan & Ahmad Fatehallah Al-hourani & Naif Alsaadi, 2022. "Evaluation of Total Quality Management in Turkish Pharmaceutical Companies: A Case Study," Sustainability, MDPI, vol. 14(16), pages 1-20, August.
    2. Sepehr Alizadehsalehi & Ahmad Hadavi, 2023. "Synergies of Lean, BIM, and Extended Reality (LBX) for Project Delivery Management," Sustainability, MDPI, vol. 15(6), pages 1-27, March.
    3. Vijayabanu C. & Karthikeyan S. & Vijay Surya P., 2022. "Total quality management practices and its impact on Indian construction projects," Organization, Technology and Management in Construction, Sciendo, vol. 14(1), pages 2697-2709, January.
    4. Radosław Wolniak, 2019. "The Level of Maturity of Quality Management Systems in Poland—Results of Empirical Research," Sustainability, MDPI, vol. 11(15), pages 1-17, August.
    5. Aawag Mohsen Alawag & Wesam Salah Alaloul & M. S. Liew & Abdullah O. Baarimah & Muhammad Ali Musarat & Al-Baraa Abdulrahman Al-Mekhlafi, 2023. "The Role of the Total-Quality-Management (TQM) Drivers in Overcoming the Challenges of Implementing TQM in Industrialized-Building-System (IBS) Projects in Malaysia: Experts’ Perspectives," Sustainability, MDPI, vol. 15(8), pages 1-21, April.
    6. Veiga, Gabriela Lobo & Pinheiro de Lima, Edson & Frega, José Roberto & Gouvea da Costa, Sérgio Eduardo, 2021. "A DEA-based approach to assess manufacturing performance through operations strategy lenses," International Journal of Production Economics, Elsevier, vol. 235(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ziyang Li & Qianwei Ying & Wu Yan & Chenjun Fan, 2022. "Does just‐in‐time adoption have an impact on corporate innovation: evidence from China," Accounting and Finance, Accounting and Finance Association of Australia and New Zealand, vol. 62(S1), pages 1599-1635, April.
    2. Erlantz Allur & Iñaki Heras-Saizarbitoria & Olivier Boiral & Francesco Testa, 2018. "Quality and Environmental Management Linkage: A Review of the Literature," Sustainability, MDPI, vol. 10(11), pages 1-15, November.
    3. Hallgren, Mattias & Olhager, Jan, 2009. "Flexibility configurations: Empirical analysis of volume and product mix flexibility," Omega, Elsevier, vol. 37(4), pages 746-756, August.
    4. Gusman Nawanir & Yudi Fernando & Lim Kong Teong, 2018. "A Second-order Model of Lean Manufacturing Implementation to Leverage Production Line Productivity with the Importance-Performance Map Analysis," Global Business Review, International Management Institute, vol. 19(3_suppl), pages 114-129, June.
    5. Corsten, Hans & Gossinger, Ralf, 2006. "Output flexibility of service enterprises -- an analysis based on production theory," International Journal of Production Economics, Elsevier, vol. 104(2), pages 296-307, December.
    6. Grubbstrom, Robert W. & Olhager, Jan, 1997. "Productivity and flexibility: Fundamental relations between two major properties and performance measures of the production system," International Journal of Production Economics, Elsevier, vol. 52(1-2), pages 73-82, October.
    7. Green, Kenneth W. & Inman, R.Anthony & Birou, Laura M. & Whitten, Dwayne, 2014. "Total JIT (T-JIT) and its impact on supply chain competency and organizational performance," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 125-135.
    8. Ali Bastas & Kapila Liyanage, 2018. "ISO 9001 and Supply Chain Integration Principles Based Sustainable Development: A Delphi Study," Sustainability, MDPI, vol. 10(12), pages 1-35, December.
    9. Singh, Vedant & Kumar, Akshay & Singh, Tej, 2018. "Impact of TQM on organisational performance: The case of Indian manufacturing and service industry," Operations Research Perspectives, Elsevier, vol. 5(C), pages 199-217.
    10. Khanchanapong, Teerasak & Prajogo, Daniel & Sohal, Amrik S. & Cooper, Brian K. & Yeung, Andy C.L. & Cheng, T.C.E., 2014. "The unique and complementary effects of manufacturing technologies and lean practices on manufacturing operational performance," International Journal of Production Economics, Elsevier, vol. 153(C), pages 191-203.
    11. Garrido-Vega, Pedro & Ortega Jimenez, Cesar H. & de los Ríos, José Luis Díez Pérez & Morita, Michiya, 2015. "Implementation of technology and production strategy practices: Relationship levels in different industries," International Journal of Production Economics, Elsevier, vol. 161(C), pages 201-216.
    12. Jorge Luis García-Alcaraz & Arturo Realyvasquez-Vargas & Pedro García-Alcaraz & Mercedes Pérez de la Parte & Julio Blanco Fernández & Emilio Jiménez Macias, 2019. "Effects of Human Factors and Lean Techniques on Just in Time Benefits," Sustainability, MDPI, vol. 11(7), pages 1-20, March.
    13. Aurora M. García-Vallejo & Alberto Albahari & Vicente Añó-Sanz & Aurora Garrido-Moreno, 2020. "What’s Behind a Marathon? Process Management in Sports Running Events," Sustainability, MDPI, vol. 12(15), pages 1-18, July.
    14. Iqbal, Tahir & Huq, Faizul & Bhutta, M. Khurrum S., 2018. "Agile manufacturing relationship building with TQM, JIT, and firm performance: An exploratory study in apparel export industry of Pakistan," International Journal of Production Economics, Elsevier, vol. 203(C), pages 24-37.
    15. Prajogo, Daniel & Toy, Jordan & Bhattacharya, Ananya & Oke, Adegoke & Cheng, T.C.E., 2018. "The relationships between information management, process management and operational performance: Internal and external contexts," International Journal of Production Economics, Elsevier, vol. 199(C), pages 95-103.
    16. Yang, L. & Ng, C.T. & Cheng, T.C.E., 2011. "Optimal production strategy under demand fluctuations: Technology versus capacity," European Journal of Operational Research, Elsevier, vol. 214(2), pages 393-402, October.
    17. Enrico Teich & Thorsten Claus, 2017. "Measurement of Load and Capacity Flexibility in Manufacturing," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 18(4), pages 291-302, December.
    18. Ajike, Ada Kalu & Ejike, Ifeyinwa Justina & Chukwujama, Ngozi Comfort, 2021. "Maximizing Small Businesses in Nigeria through the Application of Lean Principles," International Journal of Research and Innovation in Social Science, International Journal of Research and Innovation in Social Science (IJRISS), vol. 5(12), pages 941-950, December.
    19. Nidia Estela Hernandez Castro & Zochitl Araiza Garza & Edna Isabel de la Garza Martinez & Victor Arturo Barboza Alvarez, 2017. "Analysis Of Operational Capabilities In Manufacturing Companies (Analisis De Las Capacidades Operativas En Empresas Manufactureras )," Revista Internacional Administracion & Finanzas, The Institute for Business and Finance Research, vol. 10(6), pages 17-28.
    20. Maria Rosário Moreira & Rui Alves, 2006. "How far from Just-in-time are Portuguese firms? A survey of its progress and perception," FEP Working Papers 215, Universidade do Porto, Faculdade de Economia do Porto.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:11:y:2019:i:11:p:3093-:d:236214. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.