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A production model for deteriorating items with stochastic preventive maintenance time and rework process with FIFO rule

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  • Wee, Hui Ming
  • Widyadana, Gede Agus

Abstract

Due to unreliable production facility and stochastic preventive maintenance, deriving an optimal production inventory decision in practice is very complicated. In this paper, we develop a production model for deteriorating items with stochastic preventive maintenance time and rework using the first in first out (FIFO) rule. From our literature search, no study has been done on the above problem. The problem is solved using a simple search procedure; this makes it more practical for use by industries. Two case examples using uniform and exponential distribution preventive maintenance time are applied. Examples and sensitivity analysis are conducted for each case. The results show that rework and preventive maintenance time have significant affected the total cost and the optimal production time. This provides helpful managerial insights to help management in making smart decisions.

Suggested Citation

  • Wee, Hui Ming & Widyadana, Gede Agus, 2013. "A production model for deteriorating items with stochastic preventive maintenance time and rework process with FIFO rule," Omega, Elsevier, vol. 41(6), pages 941-954.
  • Handle: RePEc:eee:jomega:v:41:y:2013:i:6:p:941-954
    DOI: 10.1016/j.omega.2012.12.001
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    References listed on IDEAS

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    1. Lo, Sh-Tyan & Wee, Hui-Ming & Huang, Wen-Chang, 2007. "An integrated production-inventory model with imperfect production processes and Weibull distribution deterioration under inflation," International Journal of Production Economics, Elsevier, vol. 106(2), pages 493-505, April.
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    7. Flapper, Simme Douwe P. & Teunter, Ruud H., 2004. "Logistic planning of rework with deteriorating work-in-process," International Journal of Production Economics, Elsevier, vol. 88(1), pages 51-59, March.
    8. Wee, Hui-Ming & Wang, Wan-Tsu, 2012. "A supplement to the EPQ with partial backordering and phase-dependent backordering rate," Omega, Elsevier, vol. 40(3), pages 264-266.
    9. Liao, Gwo-Liang & Chen, Yen Hung & Sheu, Shey-Huei, 2009. "Optimal economic production quantity policy for imperfect process with imperfect repair and maintenance," European Journal of Operational Research, Elsevier, vol. 195(2), pages 348-357, June.
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    Citations

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    Cited by:

    1. Janssen, Larissa & Claus, Thorsten & Sauer, Jürgen, 2016. "Literature review of deteriorating inventory models by key topics from 2012 to 2015," International Journal of Production Economics, Elsevier, vol. 182(C), pages 86-112.
    2. Wu, Jiang & Ouyang, Liang-Yuh & Cárdenas-Barrón, Leopoldo Eduardo & Goyal, Suresh Kumar, 2014. "Optimal credit period and lot size for deteriorating items with expiration dates under two-level trade credit financing," European Journal of Operational Research, Elsevier, vol. 237(3), pages 898-908.
    3. Cheng, Guo Qing & Zhou, Bing Hai & Li, Ling, 2018. "Integrated production, quality control and condition-based maintenance for imperfect production systems," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 251-264.
    4. Ata Allah Taleizadeh & Solaleh Sadat Kalantari & Leopoldo Eduardo Cárdenas-Barrón, 2016. "Pricing and lot sizing for an EPQ inventory model with rework and multiple shipments," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 24(1), pages 143-155, April.
    5. Assid, M. & Gharbi, A. & Dhouib, K., 2015. "Joint production and subcontracting planning of unreliable multi-facility multi-product production systems," Omega, Elsevier, vol. 50(C), pages 54-69.
    6. Liping Liu & Lining Jiang & Ding Zhang, 2017. "An integrated model of statistical process control and condition-based maintenance for deteriorating systems," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(11), pages 1452-1460, November.
    7. Kim, Jerim & Son, Sung-Yong & Lee, Jung-Min & Ha, Hyung-Tae, 2017. "Scheduling and performance analysis under a stochastic model for electric vehicle charging stations," Omega, Elsevier, vol. 66(PB), pages 278-289.
    8. Baldi, Mauro M. & Heinicke, Franziska & Simroth, Axel & Tadei, Roberto, 2016. "New heuristics for the Stochastic Tactical Railway Maintenance Problem," Omega, Elsevier, vol. 63(C), pages 94-102.
    9. Hauck, Zsuzsanna & Vörös, József, 2015. "Lot sizing in case of defective items with investments to increase the speed of quality control," Omega, Elsevier, vol. 52(C), pages 180-189.
    10. Chen, Cheng-Kang & Lo, Chih-Chung & Weng, Tzu-Chun, 2017. "Optimal production run length and warranty period for an imperfect production system under selling price dependent on warranty period," European Journal of Operational Research, Elsevier, vol. 259(2), pages 401-412.
    11. Florian Jaehn & Sergey Kovalev & Mikhail Y. Kovalyov & Erwin Pesch, 2014. "Multiproduct batching and scheduling with buffered rework: The case of a car paint shop," Naval Research Logistics (NRL), John Wiley & Sons, vol. 61(6), pages 458-471, September.
    12. Tiwari, Sunil & Kazemi, Nima & Modak, Nikunja Mohan & Cárdenas-Barrón, Leopoldo Eduardo & Sarkar, Sumon, 2020. "The effect of human errors on an integrated stochastic supply chain model with setup cost reduction and backorder price discount," International Journal of Production Economics, Elsevier, vol. 226(C).
    13. S. Priyan & P. Manivannan, 2017. "Optimal inventory modeling of supply chain system involving quality inspection errors and fuzzy defective rate," OPSEARCH, Springer;Operational Research Society of India, vol. 54(1), pages 21-43, March.
    14. Bouslah, B. & Gharbi, A. & Pellerin, R., 2016. "Integrated production, sampling quality control and maintenance of deteriorating production systems with AOQL constraint," Omega, Elsevier, vol. 61(C), pages 110-126.

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