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An economic production quantity model for deteriorating items with preventive maintenance policy and random machine breakdown

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  • Gede Agus Widyadana
  • Hui Ming Wee

Abstract

In recent years, many researches on economic production quantity (EPQ) models with machine breakdown and preventive maintenance have been developed, but few of them have developed integrated models for deteriorating items. In this study, we develop EPQ models for deteriorating items with preventive maintenance, random machine breakdown and immediate corrective action. Corrective and preventive maintenance times are assumed to be stochastic and the unfulfilled demands are lost sales. Two EPQ models of uniform distribution and exponential distribution of corrective and maintenance times are developed. An example and sensitivity analysis is given to illustrate the models. For the exponential distribution model, it is shown that the corrective time parameter is one of the most sensitive parameters to the optimal total cost.

Suggested Citation

  • Gede Agus Widyadana & Hui Ming Wee, 2012. "An economic production quantity model for deteriorating items with preventive maintenance policy and random machine breakdown," International Journal of Systems Science, Taylor & Francis Journals, vol. 43(10), pages 1870-1882.
  • Handle: RePEc:taf:tsysxx:v:43:y:2012:i:10:p:1870-1882
    DOI: 10.1080/00207721.2011.555009
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    Cited by:

    1. Janssen, Larissa & Claus, Thorsten & Sauer, Jürgen, 2016. "Literature review of deteriorating inventory models by key topics from 2012 to 2015," International Journal of Production Economics, Elsevier, vol. 182(C), pages 86-112.
    2. Chiu, Singa Wang & Liang, Gang-Ming & Chiu, Yuan-Shyi Peter & Chiu, Tiffany, 2019. "Production planning incorporating issues of reliability and backlogging with service level constraint," Operations Research Perspectives, Elsevier, vol. 6(C).
    3. Harun Öztürk, 2021. "Optimal production run time for an imperfect production inventory system with rework, random breakdowns and inspection costs," Operational Research, Springer, vol. 21(1), pages 167-204, March.
    4. Om Prakash & A.R. Roy & A. Goswami, 2014. "Stochastic manufacturing system with process deterioration and machine breakdown," International Journal of Systems Science, Taylor & Francis Journals, vol. 45(12), pages 2539-2551, December.
    5. Liu, Bin & Xu, Zhengguo & Xie, Min & Kuo, Way, 2014. "A value-based preventive maintenance policy for multi-component system with continuously degrading components," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 83-89.
    6. Prasanta Kumar Ghosh & Amalesh Kumar Manna & Jayanta Kumar Dey & Samarjit Kar, 2023. "Optimal production run in an imperfect production process with maintenance under warranty and product insurance," OPSEARCH, Springer;Operational Research Society of India, vol. 60(2), pages 720-752, June.
    7. Yen-Luan Chen & Chin-Chih Chang & Dwan-Fang Sheu, 2016. "Optimum random and age replacement policies for customer-demand multi-state system reliability under imperfect maintenance," International Journal of Systems Science, Taylor & Francis Journals, vol. 47(5), pages 1130-1141, April.
    8. Wee, Hui Ming & Widyadana, Gede Agus, 2013. "A production model for deteriorating items with stochastic preventive maintenance time and rework process with FIFO rule," Omega, Elsevier, vol. 41(6), pages 941-954.
    9. Gharbi, Ali & Kenné, Jean-Pierre & Kaddachi, Rawia, 2022. "Dynamic optimal control and simulation for unreliable manufacturing systems under perishable product and shelf life variability," International Journal of Production Economics, Elsevier, vol. 247(C).

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