IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v13y2021i15p8548-d605805.html
   My bibliography  Save this article

Remaining Useful Life Prediction-Based Maintenance Decision Model for Stochastic Deterioration Equipment under Data-Driven

Author

Listed:
  • Xiangang Cao

    (School of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an 710054, China
    Shaanxi Key Laboratory of Mine Electromechanical Equipment Intelligent Monitoring, Xi’an 710054, China)

  • Pengfei Li

    (School of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an 710054, China)

  • Song Ming

    (School of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an 710054, China)

Abstract

Currently, the Remaining Useful Life (RUL) prediction accuracy of stochastic deterioration equipment is low. Existing researches did not consider the impact of imperfect maintenance on equipment degradation and maintenance decisions. Therefore, this paper proposed a remaining useful life prediction-based maintenance decision model under data-driven to extend equipment life, promoting sustainable development. The stochastic degradation model was established based on the nonlinear Wiener process. A combination of real-time update and offline estimation estimated the degradation model’s parameters and deduced the equipment’s RUL distribution. Based on the RUL prediction results, we established a maintenance decision model with the lowest long-term cost rate as the goal. Case analysis shows that the model proposed in this paper can improve the accuracy of RUL prediction and realize equipment sustainability.

Suggested Citation

  • Xiangang Cao & Pengfei Li & Song Ming, 2021. "Remaining Useful Life Prediction-Based Maintenance Decision Model for Stochastic Deterioration Equipment under Data-Driven," Sustainability, MDPI, vol. 13(15), pages 1-19, July.
  • Handle: RePEc:gam:jsusta:v:13:y:2021:i:15:p:8548-:d:605805
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/13/15/8548/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/13/15/8548/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Tomáš Tichý & Jiří Brož & Zuzana Bělinová & Rastislav Pirník, 2021. "Analysis of Predictive Maintenance for Tunnel Systems," Sustainability, MDPI, vol. 13(7), pages 1-17, April.
    2. Zhang, Mimi & Gaudoin, Olivier & Xie, Min, 2015. "Degradation-based maintenance decision using stochastic filtering for systems under imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 245(2), pages 531-541.
    3. An, Dawn & Kim, Nam H. & Choi, Joo-Ho, 2015. "Practical options for selecting data-driven or physics-based prognostics algorithms with reviews," Reliability Engineering and System Safety, Elsevier, vol. 133(C), pages 223-236.
    4. Lilian. O. Iheukwumere-Esotu & Akilu Yunusa-Kaltungo, 2021. "Knowledge Criticality Assessment and Codification Framework for Major Maintenance Activities: A Case Study of Cement Rotary Kiln Plant," Sustainability, MDPI, vol. 13(9), pages 1-21, April.
    5. Zio, Enrico & Peloni, Giovanni, 2011. "Particle filtering prognostic estimation of the remaining useful life of nonlinear components," Reliability Engineering and System Safety, Elsevier, vol. 96(3), pages 403-409.
    6. Kleijnen, Jack P.C., 2017. "Regression and Kriging metamodels with their experimental designs in simulation: A review," European Journal of Operational Research, Elsevier, vol. 256(1), pages 1-16.
    7. Kamble, Sachin S. & Gunasekaran, Angappa & Ghadge, Abhijeet & Raut, Rakesh, 2020. "A performance measurement system for industry 4.0 enabled smart manufacturing system in SMMEs- A review and empirical investigation," International Journal of Production Economics, Elsevier, vol. 229(C).
    8. Soyoung Park & Se-Yeong Hamm & Jinsoo Kim, 2019. "Performance Evaluation of the GIS-Based Data-Mining Techniques Decision Tree, Random Forest, and Rotation Forest for Landslide Susceptibility Modeling," Sustainability, MDPI, vol. 11(20), pages 1-20, October.
    9. Shengjin Tang & Chuanqiang Yu & Xue Wang & Xiaosong Guo & Xiaosheng Si, 2014. "Remaining Useful Life Prediction of Lithium-Ion Batteries Based on the Wiener Process with Measurement Error," Energies, MDPI, vol. 7(2), pages 1-28, January.
    10. Ariane Lorton & Mitra Fouladirad & Antoine Grall, 2013. "A methodology for probabilistic model-based prognosis," Post-Print hal-02284358, HAL.
    11. Ma, Jian & Shang, Pengchao & Zou, Xinyu & Ma, Ning & Ding, Yu & Sun, Jinwen & Cheng, Yujie & Tao, Laifa & Lu, Chen & Su, Yuzhuan & Chong, Jin & Jin, Haizu & Lin, Yongshou, 2021. "A hybrid transfer learning scheme for remaining useful life prediction and cycle life test optimization of different formulation Li-ion power batteries," Applied Energy, Elsevier, vol. 282(PA).
    12. Wen, Yuxin & Wu, Jianguo & Das, Devashish & Tseng, Tzu-Liang(Bill), 2018. "Degradation modeling and RUL prediction using Wiener process subject to multiple change points and unit heterogeneity," Reliability Engineering and System Safety, Elsevier, vol. 176(C), pages 113-124.
    13. Thompson, Patrick A., 1990. "An MSE statistic for comparing forecast accuracy across series," International Journal of Forecasting, Elsevier, vol. 6(2), pages 219-227, July.
    14. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.
    15. Alqahtani, Ammar Y. & Gupta, Surendra M. & Nakashima, Kenichi, 2019. "Warranty and maintenance analysis of sensor embedded products using internet of things in industry 4.0," International Journal of Production Economics, Elsevier, vol. 208(C), pages 483-499.
    16. Jafari, L. & Makis, V., 2015. "Joint optimal lot sizing and preventive maintenance policy for a production facility subject to condition monitoring," International Journal of Production Economics, Elsevier, vol. 169(C), pages 156-168.
    17. Davis, Casey B. & Hans, Christopher M. & Santner, Thomas J., 2021. "Prediction of non-stationary response functions using a Bayesian composite Gaussian process," Computational Statistics & Data Analysis, Elsevier, vol. 154(C).
    18. Lorton, A. & Fouladirad, M. & Grall, A., 2013. "A methodology for probabilistic model-based prognosis," European Journal of Operational Research, Elsevier, vol. 225(3), pages 443-454.
    19. Liu, Di & Wang, Shaoping, 2020. "A degradation modeling and reliability estimation method based on Wiener process and evidential variable," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    20. Mosayebi Omshi, E. & Grall, A. & Shemehsavar, S., 2020. "A dynamic auto-adaptive predictive maintenance policy for degradation with unknown parameters," European Journal of Operational Research, Elsevier, vol. 282(1), pages 81-92.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Chen, Xiaowu & Liu, Zhen, 2022. "A long short-term memory neural network based Wiener process model for remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    2. Hou, WanJun & Peng, Yizhen, 2025. "Enhancing bearing life prediction: Sparse Gaussian process regression approach based on sequential ensemble and residual reduction for degradation prediction," Reliability Engineering and System Safety, Elsevier, vol. 256(C).
    3. Andrey A. Radionov & Ivan V. Liubimov & Igor M. Yachikov & Ildar R. Abdulveleev & Ekaterina A. Khramshina & Alexander S. Karandaev, 2023. "Method for Forecasting the Remaining Useful Life of a Furnace Transformer Based on Online Monitoring Data," Energies, MDPI, vol. 16(12), pages 1-27, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pang, Zhenan & Si, Xiaosheng & Hu, Changhua & Du, Dangbo & Pei, Hong, 2021. "A Bayesian Inference for Remaining Useful Life Estimation by Fusing Accelerated Degradation Data and Condition Monitoring Data," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    2. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.
    3. Roy Assaf & Phuc Do & Samia Nefti-Meziani & Philip Scarf, 2018. "Wear rate–state interactions within a multi-component system: a study of a gearbox-accelerated life testing platform," Journal of Risk and Reliability, , vol. 232(4), pages 425-434, August.
    4. Zhang, Jian-Xun & Si, Xiao-Sheng & Du, Dang-Bo & Hu, Chang-Hua & Hu, Chen, 2020. "A novel iterative approach of lifetime estimation for standby systems with deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    5. Hai-Kun Wang & Yan-Feng Li & Yu Liu & Yuan-Jian Yang & Hong-Zhong Huang, 2015. "Remaining useful life estimation under degradation and shock damage," Journal of Risk and Reliability, , vol. 229(3), pages 200-208, June.
    6. Prakash, Om & Samantaray, Arun Kumar, 2021. "Prognosis of Dynamical System Components with Varying Degradation Patterns using model–data–fusion," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    7. Hachem, Hassan & Vu, Hai Canh & Fouladirad, Mitra, 2024. "Different methods for RUL prediction considering sensor degradation," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    8. Pedersen, Tom Ivar & Liu, Xingheng & Vatn, Jørn, 2023. "Maintenance optimization of a system subject to two-stage degradation, hard failure, and imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    9. Xiaodong Xu & Chuanqiang Yu & Shengjin Tang & Xiaoyan Sun & Xiaosheng Si & Lifeng Wu, 2019. "Remaining Useful Life Prediction of Lithium-Ion Batteries Based on Wiener Processes with Considering the Relaxation Effect," Energies, MDPI, vol. 12(9), pages 1-17, May.
    10. Wang, Xiaofei & Wang, Bing Xing & Jiang, Pei Hua & Hong, Yili, 2020. "Accurate reliability inference based on Wiener process with random effects for degradation data," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    11. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    12. Wang, Yiwei & Gogu, Christian & Kim, Nam H. & Haftka, Raphael T. & Binaud, Nicolas & Bes, Christian, 2019. "Noise-dependent ranking of prognostics algorithms based on discrepancy without true damage information," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 86-100.
    13. Yan, Tao & Lei, Yaguo & Wang, Biao & Han, Tianyu & Si, Xiaosheng & Li, Naipeng, 2020. "Joint maintenance and spare parts inventory optimization for multi-unit systems considering imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    14. Yan, Bingxin & Ma, Xiaobing & Yang, Li & Wang, Han & Wu, Tianyi, 2020. "A novel degradation-rate-volatility related effect Wiener process model with its extension to accelerated ageing data analysis," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    15. Zhu, Wenjin & Fouladirad, Mitra & Bérenguer, Christophe, 2016. "A multi-level maintenance policy for a multi-component and multifailure mode system with two independent failure modes," Reliability Engineering and System Safety, Elsevier, vol. 153(C), pages 50-63.
    16. Kim, Hyeonmin & Kim, Jung Taek & Heo, Gyunyoung, 2018. "Failure rate updates using condition-based prognostics in probabilistic safety assessments," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 225-233.
    17. Xinlong Li & Yan Ran & Fangming Wan & Hui Yu & Genbao Zhang & Yan He, 2022. "Condition-based maintenance strategy optimization of meta-action unit considering imperfect preventive maintenance based on Wiener process," Flexible Services and Manufacturing Journal, Springer, vol. 34(1), pages 204-233, March.
    18. Yu, Wennian & Tu, Wenbing & Kim, Il Yong & Mechefske, Chris, 2021. "A nonlinear-drift-driven Wiener process model for remaining useful life estimation considering three sources of variability," Reliability Engineering and System Safety, Elsevier, vol. 212(C).
    19. Hu, Changhua & Xing, Yuanxing & Du, Dangbo & Si, Xiaosheng & Zhang, Jianxun, 2023. "Remaining useful life estimation for two-phase nonlinear degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    20. Zhang, Jian-Xun & Du, Dang-Bo & Si, Xiao-Sheng & Hu, Chang-Hua & Zhang, Han-Wen, 2021. "Joint optimization of preventive maintenance and inventory management for standby systems with hybrid-deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 214(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:13:y:2021:i:15:p:8548-:d:605805. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.