IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2020i1p33-d467042.html
   My bibliography  Save this article

Cooling System Energy Consumption Reduction through a Novel All-Electric Powertrain Traction Module and Control Optimization

Author

Listed:
  • Simone Lombardi

    (Department of Industrial Engineering, University of Rome Niccolò Cusano, Via Don Carlo Gnocchi, 3, 00195 Rome, Italy)

  • Manfredi Villani

    (Department of Industrial Engineering, University of Rome Niccolò Cusano, Via Don Carlo Gnocchi, 3, 00195 Rome, Italy)

  • Daniele Chiappini

    (Department of Industrial Engineering, University of Rome Niccolò Cusano, Via Don Carlo Gnocchi, 3, 00195 Rome, Italy)

  • Laura Tribioli

    (Department of Industrial Engineering, University of Rome Niccolò Cusano, Via Don Carlo Gnocchi, 3, 00195 Rome, Italy)

Abstract

In this work, the problem of reducing the energy consumption of the cooling circuit for the propulsion system of an all-electric vehicle is approached with two different concepts: improvement of the powertrain efficiency and optimization of the control strategy. Improvement of the powertrain efficiency is obtained through a modular design, which consists of replacing the electric powertrain with several smaller traction modules whose powers sum up to the total power of the original powertrain. In this paper, it is shown how modularity, among other benefits, also allows reducing the energy consumption of the cooling system up to 54%. The energy consumption of the cooling system is associated with two components: the pump and the fan. They produce a so-called auxiliary load on the battery, reducing the maximum range of the vehicle. In conventional cooling systems, the pump and the fan are controlled with a thermostat, without taking into account the energy consumption. Conversely, in this work a control strategy to reduce the auxiliary loads is developed and compared with the conventional approach, showing that the energy consumption of the cooling system can be reduced up to 27%. To test the control strategy, numerical simulations have been carried out with a 1-D model of the cooling system. On the other hand, all the thermal loads of the components have been calculated with a vehicle simulator, which is able to predict the vehicle’s behavior under different driving cycles.

Suggested Citation

  • Simone Lombardi & Manfredi Villani & Daniele Chiappini & Laura Tribioli, 2020. "Cooling System Energy Consumption Reduction through a Novel All-Electric Powertrain Traction Module and Control Optimization," Energies, MDPI, vol. 14(1), pages 1-22, December.
    • Handle: RePEc:gam:jeners:v:14:y:2020:i:1:p:33-:d:467042
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/1/33/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/14/1/33/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Anatole Desreveaux & Alain Bouscayrol & Elodie Castex & Rochdi Trigui & Eric Hittinger & Gabriel-Mihai Sirbu, 2020. "Annual Variation in Energy Consumption of an Electric Vehicle Used for Commuting," Energies, MDPI, vol. 13(18), pages 1-15, September.
    2. Bogdan Ovidiu Varga & Arsen Sagoian & Florin Mariasiu, 2019. "Prediction of Electric Vehicle Range: A Comprehensive Review of Current Issues and Challenges," Energies, MDPI, vol. 12(5), pages 1-19, March.
    3. Daniele Basciotti & Dominik Dvorak & Imre Gellai, 2020. "A Novel Methodology for Evaluating the Impact of Energy Efficiency Measures on the Cabin Thermal Comfort of Electric Vehicles," Energies, MDPI, vol. 13(15), pages 1-16, July.
    4. Yan Wang & Qing Gao & Tianshi Zhang & Guohua Wang & Zhipeng Jiang & Yunxia Li, 2017. "Advances in Integrated Vehicle Thermal Management and Numerical Simulation," Energies, MDPI, vol. 10(10), pages 1-30, October.
    5. Anas Lahlou & Florence Ossart & Emmanuel Boudard & Francis Roy & Mohamed Bakhouya, 2020. "Optimal Management of Thermal Comfort and Driving Range in Electric Vehicles," Energies, MDPI, vol. 13(17), pages 1-31, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Davide Di Battista & Roberto Cipollone, 2023. "Waste Energy Recovery and Valorization in Internal Combustion Engines for Transportation," Energies, MDPI, vol. 16(8), pages 1-28, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ju Yeong Kwon & Jung Kyung Kim & Hyunjin Lee & Dongchan Lee & Da Young Ju, 2023. "A Comprehensive Overview of Basic Research on Human Thermal Management in Future Mobility: Considerations, Challenges, and Methods," Sustainability, MDPI, vol. 15(9), pages 1-20, April.
    2. Gian Luca Patrone & Elena Paffumi & Marcos Otura & Mario Centurelli & Christian Ferrarese & Steffen Jahn & Andreas Brenner & Bernd Thieringer & Daniel Braun & Thomas Hoffmann, 2022. "Assessing the Energy Consumption and Driving Range of the QUIET Project Demonstrator Vehicle," Energies, MDPI, vol. 15(4), pages 1-21, February.
    3. Pokpong Prakobkaew & Somporn Sirisumrannukul, 2022. "Practical Grid-Based Spatial Estimation of Number of Electric Vehicles and Public Chargers for Country-Level Planning with Utilization of GIS Data," Energies, MDPI, vol. 15(11), pages 1-19, May.
    4. Stančin, H. & Mikulčić, H. & Wang, X. & Duić, N., 2020. "A review on alternative fuels in future energy system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 128(C).
    5. Yashraj Tripathy & Andrew McGordon & Anup Barai, 2020. "Improving Accessible Capacity Tracking at Low Ambient Temperatures for Range Estimation of Battery Electric Vehicles," Energies, MDPI, vol. 13(8), pages 1-18, April.
    6. Youssef Amry & Elhoussin Elbouchikhi & Franck Le Gall & Mounir Ghogho & Soumia El Hani, 2022. "Electric Vehicle Traction Drives and Charging Station Power Electronics: Current Status and Challenges," Energies, MDPI, vol. 15(16), pages 1-30, August.
    7. Tran, Cong Quoc & Keyvan-Ekbatani, Mehdi & Ngoduy, Dong & Watling, David, 2021. "Stochasticity and environmental cost inclusion for electric vehicles fast-charging facility deployment," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 154(C).
    8. Ivan Cvok & Igor Ratković & Joško Deur, 2020. "Optimisation of Control Input Allocation Maps for Electric Vehicle Heat Pump-based Cabin Heating Systems," Energies, MDPI, vol. 13(19), pages 1-23, October.
    9. Emilia M. Szumska & Rafał S. Jurecki, 2021. "Parameters Influencing on Electric Vehicle Range," Energies, MDPI, vol. 14(16), pages 1-23, August.
    10. Mariusz Graba & Jarosław Mamala & Andrzej Bieniek & Andrzej Augustynowicz & Krystian Czernek & Andżelika Krupińska & Sylwia Włodarczak & Marek Ochowiak, 2023. "Assessment of Energy Demand for PHEVs in Year-Round Operating Conditions," Energies, MDPI, vol. 16(14), pages 1-19, July.
    11. Pablo Martínez-Filgueira & Ekaitz Zulueta & Ander Sánchez-Chica & Unai Fernández-Gámiz & Josu Soriano, 2019. "Multi-Objective Particle Swarm Based Optimization of an Air Jet Impingement System," Energies, MDPI, vol. 12(9), pages 1-16, April.
    12. Jean Hassler & Zlatina Dimitrova & Marc Petit & Philippe Dessante, 2021. "Optimization and Coordination of Electric Vehicle Charging Process for Long-Distance Trips," Energies, MDPI, vol. 14(13), pages 1-16, July.
    13. Anatole Desreveaux & Alain Bouscayrol & Elodie Castex & Rochdi Trigui & Eric Hittinger & Gabriel-Mihai Sirbu, 2020. "Annual Variation in Energy Consumption of an Electric Vehicle Used for Commuting," Energies, MDPI, vol. 13(18), pages 1-15, September.
    14. Xu, Jiamin & Zhang, Caizhi & Fan, Ruijia & Bao, Huanhuan & Wang, Yi & Huang, Shulong & Chin, Cheng Siong & Li, Congxin, 2020. "Modelling and control of vehicle integrated thermal management system of PEM fuel cell vehicle," Energy, Elsevier, vol. 199(C).
    15. Wojciech Cieslik & Filip Szwajca & Sławomir Rosolski & Michał Rutkowski & Katarzyna Pietrzak & Jakub Wójtowicz, 2022. "Historical Buildings Potential to Power Urban Electromobility: State-of-the-Art and Future Challenges for Nearly Zero Energy Buildings (nZEB) Microgrids," Energies, MDPI, vol. 15(17), pages 1-23, August.
    16. Mitsuhide Sato & Takumi Goto & Jianping Zheng & Shoma Irie, 2020. "Resonant Combustion Start Considering Potential Energy of Free-Piston Engine Generator," Energies, MDPI, vol. 13(21), pages 1-17, November.
    17. Andrea Di Martino & Seyed Mahdi Miraftabzadeh & Michela Longo, 2022. "Strategies for the Modelisation of Electric Vehicle Energy Consumption: A Review," Energies, MDPI, vol. 15(21), pages 1-20, October.
    18. Doo Il Choi & Dae-Eun Lim, 2020. "Analysis of the State-Dependent Queueing Model and Its Application to Battery Swapping and Charging Stations," Sustainability, MDPI, vol. 12(6), pages 1-15, March.
    19. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    20. Konstantina Dimitriadou & Nick Rigogiannis & Symeon Fountoukidis & Faidra Kotarela & Anastasios Kyritsis & Nick Papanikolaou, 2023. "Current Trends in Electric Vehicle Charging Infrastructure; Opportunities and Challenges in Wireless Charging Integration," Energies, MDPI, vol. 16(4), pages 1-28, February.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2020:i:1:p:33-:d:467042. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.