IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i13p7954-d851726.html
   My bibliography  Save this article

Review on Water and Energy Integration in Process Industry: Water-Heat Nexus

Author

Listed:
  • Miguel Castro Oliveira

    (Low Carbon and Resource Efficiency, R&Di, Instituto de Soldadura e Qualidade, 4415-491 Grijó, Portugal
    Centro Recursos Naturais e Ambiente (CERENA), Departamento de Engenharia Química, Instituto Superior Técnico, Universidade de Lisboa, Avenida Rovisco Pais 1, 1049-001 Lisboa, Portugal)

  • Muriel Iten

    (Low Carbon and Resource Efficiency, R&Di, Instituto de Soldadura e Qualidade, 4415-491 Grijó, Portugal)

  • Henrique A. Matos

    (Centro Recursos Naturais e Ambiente (CERENA), Departamento de Engenharia Química, Instituto Superior Técnico, Universidade de Lisboa, Avenida Rovisco Pais 1, 1049-001 Lisboa, Portugal)

Abstract

The improvement of water and energy use is an important concern in the scope of improving the overall performance of industrial process plants. The investment in energy efficiency comprehended by the most recent sustainability policies may prove to be an effective response to the fall of energy intensity rates associated with the economic crisis brought by the COVID-19 pandemic. The improvement in water efficiency may also prove to be a potential approach due to its interdependencies to energy use, whose exploitation comprises part of the study of the water-energy nexus. Waste heat recovery and water reclamation practices have been exploited to improve water and energy efficiency. A specific method designated “Combined Water and Energy Integration” has been applied to water recycling as both an additional water source and a heat recovery source in a set of water-using processes. In scientific and industrial domains, there is still a need for integrated approaches of water-using and combustion-based processes for overall water and energy efficiency improvements in industrial plants. In this work, an innovative approach for a simultaneous improvement of water and energy use is proposed based on process integration and system retrofitting principles. This proposal is based on the delineation of two innovative concepts: Water and Energy Integration Systems (WEIS) and Water-Heat Nexus (WHN). A review on existing technologies for waste heat recovery, thermal energy storage and heat-driven wastewater treatment is performed, following a conceptualisation design.

Suggested Citation

  • Miguel Castro Oliveira & Muriel Iten & Henrique A. Matos, 2022. "Review on Water and Energy Integration in Process Industry: Water-Heat Nexus," Sustainability, MDPI, vol. 14(13), pages 1-24, June.
  • Handle: RePEc:gam:jsusta:v:14:y:2022:i:13:p:7954-:d:851726
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/13/7954/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/14/13/7954/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Alobaid, Falah & Postler, Ralf & Ströhle, Jochen & Epple, Bernd & Kim, Hyun-Gee, 2008. "Modeling and investigation start-up procedures of a combined cycle power plant," Applied Energy, Elsevier, vol. 85(12), pages 1173-1189, December.
    2. Chopra, K. & Tyagi, V.V. & Pandey, A.K. & Sharma, Ravi Kumar & Sari, Ahmet, 2020. "PCM integrated glass in glass tube solar collector for low and medium temperature applications: Thermodynamic & techno-economic approach," Energy, Elsevier, vol. 198(C).
    3. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    4. Ahmetović, Elvis & Kravanja, Zdravko, 2013. "Simultaneous synthesis of process water and heat exchanger networks," Energy, Elsevier, vol. 57(C), pages 236-250.
    5. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    6. Brückner, Sarah & Liu, Selina & Miró, Laia & Radspieler, Michael & Cabeza, Luisa F. & Lävemann, Eberhard, 2015. "Industrial waste heat recovery technologies: An economic analysis of heat transformation technologies," Applied Energy, Elsevier, vol. 151(C), pages 157-167.
    7. Jouhara, H. & Chauhan, A. & Nannou, T. & Almahmoud, S. & Delpech, B. & Wrobel, L.C., 2017. "Heat pipe based systems - Advances and applications," Energy, Elsevier, vol. 128(C), pages 729-754.
    8. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    9. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    10. Prakash, Jyoti & Roan, Daryn & Tauqir, Wajeha & Nazir, Hassan & Ali, Majid & Kannan, Arunachala, 2019. "Off-grid solar thermal water heating system using phase-change materials: design, integration and real environment investigation," Applied Energy, Elsevier, vol. 240(C), pages 73-83.
    11. Lingwei Zhang & Yufei Wang & Xiao Feng, 2021. "A Framework for Design and Operation Optimization for Utilizing Low-Grade Industrial Waste Heat in District Heating and Cooling," Energies, MDPI, vol. 14(8), pages 1-21, April.
    12. de Almeida, Aníbal T & Fonseca, Paula & Bertoldi, Paolo, 2003. "Energy-efficient motor systems in the industrial and in the services sectors in the European Union: characterisation, potentials, barriers and policies," Energy, Elsevier, vol. 28(7), pages 673-690.
    13. Hossam A. Gabbar & Abdelazeem A. Abdelsalam, 2020. "Energy—Water Nexus: Integration, Monitoring, KPIs Tools and Research Vision," Energies, MDPI, vol. 13(24), pages 1-22, December.
    14. Hong, Xiaodong & Liao, Zuwei & Jiang, Binbo & Wang, Jingdai & Yang, Yongrong, 2017. "Targeting of heat integrated water allocation networks by one-step MILP formulation," Applied Energy, Elsevier, vol. 197(C), pages 254-269.
    15. Dong, Xuan & Zhang, Chijin & Peng, Xiaoyi & Chang, Chenglin & Liao, Zuwei & Yang, Yao & Sun, Jingyuan & Wang, Jingdai & Yang, Yongrong, 2022. "Simultaneous design of heat integrated water allocation networks considering all possible splitters and mixers," Energy, Elsevier, vol. 238(PC).
    16. Naghavi, M.S. & Ong, K.S. & Badruddin, I.A. & Mehrali, Mohammad & Metselaar, H.S.C., 2017. "Thermal performance of a compact design heat pipe solar collector with latent heat storage in charging/discharging modes," Energy, Elsevier, vol. 127(C), pages 101-115.
    17. Maziar Kermani & Ivan D. Kantor & François Maréchal, 2018. "Synthesis of Heat-Integrated Water Allocation Networks: A Meta-Analysis of Solution Strategies and Network Features," Energies, MDPI, vol. 11(5), pages 1-28, May.
    18. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    19. Muriel Iten & Miguel Oliveira & Diogo Costa & Jochen Michels, 2019. "Water and Energy Efficiency Improvement of Steel Wire Manufacturing by Circuit Modelling and Optimisation," Energies, MDPI, vol. 12(2), pages 1-20, January.
    20. Desideri, Adriano & Hernandez, Andres & Gusev, Sergei & van den Broek, Martijn & Lemort, Vincent & Quoilin, Sylvain, 2016. "Steady-state and dynamic validation of a small-scale waste heat recovery system using the ThermoCycle Modelica library," Energy, Elsevier, vol. 115(P1), pages 684-696.
    21. Kamat, Shweta & Bandyopadhyay, Santanu, 2021. "A hybrid approach for heat integration in water conservation networks through non-isothermal mixing," Energy, Elsevier, vol. 233(C).
    22. Motte, F. & Notton, G. & Lamnatou, Chr & Cristofari, C. & Chemisana, D., 2019. "Numerical study of PCM integration impact on overall performances of a highly building-integrated solar collector," Renewable Energy, Elsevier, vol. 137(C), pages 10-19.
    23. Hamsani, Muhammad Nurheilmi & Walmsley, Timothy Gordon & Liew, Peng Yen & Wan Alwi, Sharifah Rafidah, 2018. "Combined Pinch and exergy numerical analysis for low temperature heat exchanger network," Energy, Elsevier, vol. 153(C), pages 100-112.
    24. Roychaudhuri, Pritam Sankar & Kazantzi, Vasiliki & Foo, Dominic C.Y. & Tan, Raymond R. & Bandyopadhyay, Santanu, 2017. "Selection of energy conservation projects through Financial Pinch Analysis," Energy, Elsevier, vol. 138(C), pages 602-615.
    25. Liu, Yaping & Wang, Ying & Huang, Diangui, 2019. "Supercritical CO2 Brayton cycle: A state-of-the-art review," Energy, Elsevier, vol. 189(C).
    26. Koca, Ahmet & Oztop, Hakan F. & Koyun, Tansel & Varol, Yasin, 2008. "Energy and exergy analysis of a latent heat storage system with phase change material for a solar collector," Renewable Energy, Elsevier, vol. 33(4), pages 567-574.
    27. Ioan Sarbu & Calin Sebarchievici, 2018. "A Comprehensive Review of Thermal Energy Storage," Sustainability, MDPI, vol. 10(1), pages 1-32, January.
    28. Patricia Royo & Luis Acevedo & Álvaro J. Arnal & Maryori Diaz-Ramírez & Tatiana García-Armingol & Victor J. Ferreira & Germán Ferreira & Ana M. López-Sabirón, 2021. "Decision Support System of Innovative High-Temperature Latent Heat Storage for Waste Heat Recovery in the Energy-Intensive Industry," Energies, MDPI, vol. 14(2), pages 1-13, January.
    29. Wallin, Jörgen & Madani, Hatef & Claesson, Joachim, 2012. "Run-around coil ventilation heat recovery system: A comparative study between different system configurations," Applied Energy, Elsevier, vol. 90(1), pages 258-265.
    30. Yang, Min-Hsiung, 2016. "Optimizations of the waste heat recovery system for a large marine diesel engine based on transcritical Rankine cycle," Energy, Elsevier, vol. 113(C), pages 1109-1124.
    31. Saidur, R., 2010. "A review on electrical motors energy use and energy savings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(3), pages 877-898, April.
    32. Valiani, Saba & Tahouni, Nassim & Panjeshahi, M. Hassan, 2017. "Optimization of pre-combustion capture for thermal power plants using Pinch Analysis," Energy, Elsevier, vol. 119(C), pages 950-960.
    33. Bilardo, Matteo & Fraisse, Gilles & Pailha, Mickael & Fabrizio, Enrico, 2020. "Design and experimental analysis of an Integral Collector Storage (ICS) prototype for DHW production," Applied Energy, Elsevier, vol. 259(C).
    34. Wang, Xuan & Jin, Ming & Feng, Wei & Shu, Gequn & Tian, Hua & Liang, Youcai, 2018. "Cascade energy optimization for waste heat recovery in distributed energy systems," Applied Energy, Elsevier, vol. 230(C), pages 679-695.
    35. Li, Qiong & Huang, Xiaoqiao & Tai, Yonghang & Gao, Wenfeng & Wenxian, L. & Liu, Wuming, 2021. "Thermal stratification in a solar hot water storage tank with mantle heat exchanger," Renewable Energy, Elsevier, vol. 173(C), pages 1-11.
    36. Miró, Laia & Gasia, Jaume & Cabeza, Luisa F., 2016. "Thermal energy storage (TES) for industrial waste heat (IWH) recovery: A review," Applied Energy, Elsevier, vol. 179(C), pages 284-301.
    37. Mettawee, Eman-Bellah S. & Assassa, Ghazy M.R., 2006. "Experimental study of a compact PCM solar collector," Energy, Elsevier, vol. 31(14), pages 2958-2968.
    38. Delpech, Bertrand & Milani, Massimo & Montorsi, Luca & Boscardin, Davide & Chauhan, Amisha & Almahmoud, Sulaiman & Axcell, Brian & Jouhara, Hussam, 2018. "Energy efficiency enhancement and waste heat recovery in industrial processes by means of the heat pipe technology: Case of the ceramic industry," Energy, Elsevier, vol. 158(C), pages 656-665.
    39. Maziar Kermani & Ivan D. Kantor & François Maréchal, 2019. "Optimal Design of Heat-Integrated Water Allocation Networks," Energies, MDPI, vol. 12(11), pages 1-31, June.
    40. Geldermann, Jutta & Treitz, Martin & Rentz, Otto, 2006. "Integrated technique assessment based on the pinch analysis approach for the design of production networks," European Journal of Operational Research, Elsevier, vol. 171(3), pages 1020-1032, June.
    41. Hamza Semmari & Abdelkader Filali & Sofiane Aberkane & Renaud Feidt & Michel Feidt, 2020. "Flare Gas Waste Heat Recovery: Assessment of Organic Rankine Cycle for Electricity Production and Possible Coupling with Absorption Chiller," Energies, MDPI, vol. 13(9), pages 1-16, May.
    42. Helena M. Ramos & Jorge G. Morillo & Juan A. Rodríguez Diaz & Armando Carravetta & Aonghus McNabola, 2021. "Sustainable Water-Energy Nexus towards Developing Countries’ Water Sector Efficiency," Energies, MDPI, vol. 14(12), pages 1-18, June.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jorge Alejandro Silva, 2022. "Implementation and Integration of Sustainability in the Water Industry: A Systematic Literature Review," Sustainability, MDPI, vol. 14(23), pages 1-28, November.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Haider, Md Alquma & Chaturvedi, Nitin Dutt, 2023. "A mathematical formulation for robust targeting in heat integrated water allocation network," Energy, Elsevier, vol. 264(C).
    2. Llera, Rocio & Vigil, Miguel & Díaz-Díaz, Sara & Martínez Huerta, Gemma Marta, 2022. "Prospective environmental and techno-economic assessment of steam production by means of heat pipes in the steel industry," Energy, Elsevier, vol. 239(PD).
    3. Ibrić, Nidret & Ahmetović, Elvis & Kravanja, Zdravko & Grossmann, Ignacio E., 2021. "Simultaneous optimisation of large-scale problems of heat-integrated water networks," Energy, Elsevier, vol. 235(C).
    4. Nidret Ibrić & Elvis Ahmetović & Andreja Nemet & Zdravko Kravanja & Ignacio E. Grossmann, 2022. "Synthesis of Heat-Integrated Water Networks Using a Modified Heat Exchanger Network Superstructure," Energies, MDPI, vol. 15(9), pages 1-23, April.
    5. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    6. Kamat, Shweta & Bandyopadhyay, Santanu, 2021. "A hybrid approach for heat integration in water conservation networks through non-isothermal mixing," Energy, Elsevier, vol. 233(C).
    7. Dong, Xuan & Zhang, Chijin & Peng, Xiaoyi & Chang, Chenglin & Liao, Zuwei & Yang, Yao & Sun, Jingyuan & Wang, Jingdai & Yang, Yongrong, 2022. "Simultaneous design of heat integrated water allocation networks considering all possible splitters and mixers," Energy, Elsevier, vol. 238(PC).
    8. Pavangat, Athul & Bindhani, Omkar Satyaprakash & Naik, B. Kiran, 2023. "Year-round and techno-economic feasibility analyses on integration of absorption based mobile thermochemical energy storage with building cooling system in tropical climate," Energy, Elsevier, vol. 263(PE).
    9. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    10. Ruivo, Luís & Russo, Michael & Lourenço, Rúben & Pio, Daniel, 2021. "Energy management in the Portuguese ceramic industry: Analysis of real-world factories," Energy, Elsevier, vol. 237(C).
    11. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    12. Sharif, M.K. Anuar & Al-Abidi, A.A. & Mat, S. & Sopian, K. & Ruslan, M.H. & Sulaiman, M.Y. & Rosli, M.A.M., 2015. "Review of the application of phase change material for heating and domestic hot water systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 42(C), pages 557-568.
    13. Du, Kun & Calautit, John & Eames, Philip & Wu, Yupeng, 2021. "A state-of-the-art review of the application of phase change materials (PCM) in Mobilized-Thermal Energy Storage (M-TES) for recovering low-temperature industrial waste heat (IWH) for distributed heat," Renewable Energy, Elsevier, vol. 168(C), pages 1040-1057.
    14. Qin, Zhen & Ji, Chenzhen & Low, Zheng Hua & Tong, Wei & Wu, Chenlong & Duan, Fei, 2022. "Geometry effect of phase change material container on waste heat recovery enhancement," Applied Energy, Elsevier, vol. 327(C).
    15. Yang, Xiaohu & Yu, Jiabang & Guo, Zengxu & Jin, Liwen & He, Ya-Ling, 2019. "Role of porous metal foam on the heat transfer enhancement for a thermal energy storage tube," Applied Energy, Elsevier, vol. 239(C), pages 142-156.
    16. Tan, R.R. & Aviso, K.B. & Ng, D.K.S., 2019. "Optimization models for financing innovations in green energy technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 113(C), pages 1-1.
    17. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    18. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    19. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    20. Clark, Ruby-Jean & Farid, Mohammed, 2022. "Experimental investigation into cascade thermochemical energy storage system using SrCl2-cement and zeolite-13X materials," Applied Energy, Elsevier, vol. 316(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:13:p:7954-:d:851726. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.