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Simultaneous synthesis of process water and heat exchanger networks

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  • Ahmetović, Elvis
  • Kravanja, Zdravko

Abstract

This paper presents a novel superstructure and optimization model for the simultaneous synthesis of process water and heat exchanger networks. This superstructure combines the water network and heat exchanger network using interconnecting hot and cold streams. The water network has been extended for both direct and indirect heat exchanges. In addition, opportunities for heat integration between hot and cold streams, splitting and mixing of the freshwater and wastewater streams are incorporated within the superstructure. The proposed model is formulated as a non-convex MINLP (mixed-integer non-linear program), where the objective is to minimize the total annual costs of the network. A new convex hull formulation is presented for identifying the streams' roles within the network. Three examples involving single and multiple contaminant problems are presented in order to illustrate the applicability and capabilities of the proposed superstructure and model. In all cases the resultant networks exhibit lower total annual costs, whilst the freshwater and utilities consumption are the same as reported in the literature. In addition, novel designs for heat-integrated process water networks with smaller or same number of heat exchangers are presented.

Suggested Citation

  • Ahmetović, Elvis & Kravanja, Zdravko, 2013. "Simultaneous synthesis of process water and heat exchanger networks," Energy, Elsevier, vol. 57(C), pages 236-250.
    • Handle: RePEc:eee:energy:v:57:y:2013:i:c:p:236-250
    DOI: 10.1016/j.energy.2013.02.061
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    References listed on IDEAS

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    1. Leewongtanawit, Boondarik & Kim, Jin-Kuk, 2009. "Improving energy recovery for water minimisation," Energy, Elsevier, vol. 34(7), pages 880-893.
    2. Martínez-Patiño, Jesús & Picón-Núñez, Martín & Serra, Luis M. & Verda, Vittorio, 2011. "Design of water and energy networks using temperature–concentration diagrams," Energy, Elsevier, vol. 36(6), pages 3888-3896.
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    Cited by:

    1. Luo, Xianglong & Huang, Xiaojian & El-Halwagi, Mahmoud M. & Ponce-Ortega, José María & Chen, Ying, 2016. "Simultaneous synthesis of utility system and heat exchanger network incorporating steam condensate and boiler feedwater," Energy, Elsevier, vol. 113(C), pages 875-893.
    2. Liu, Pu & Cui, Guomin & Xiao, Yuan & Chen, Jiaxing, 2018. "A new heuristic algorithm with the step size adjustment strategy for heat exchanger network synthesis," Energy, Elsevier, vol. 143(C), pages 12-24.
    3. Maziar Kermani & Ivan D. Kantor & François Maréchal, 2019. "Optimal Design of Heat-Integrated Water Allocation Networks," Energies, MDPI, vol. 12(11), pages 1-31, June.
    4. Haider, Md Alquma & Chaturvedi, Nitin Dutt, 2023. "A mathematical formulation for robust targeting in heat integrated water allocation network," Energy, Elsevier, vol. 264(C).
    5. Ahmetović, Elvis & Ibrić, Nidret & Kravanja, Zdravko & Grossmann, Ignacio E. & Maréchal, François & Čuček, Lidija & Kermani, Maziar, 2018. "Simultaneous optimisation and heat integration of evaporation systems including mechanical vapour recompression and background process," Energy, Elsevier, vol. 158(C), pages 1160-1191.
    6. Ibrić, Nidret & Ahmetović, Elvis & Kravanja, Zdravko & Grossmann, Ignacio E., 2021. "Simultaneous optimisation of large-scale problems of heat-integrated water networks," Energy, Elsevier, vol. 235(C).
    7. Ibrić, Nidret & Ahmetović, Elvis & Kravanja, Zdravko & Maréchal, François & Kermani, Maziar, 2017. "Simultaneous synthesis of non-isothermal water networks integrated with process streams," Energy, Elsevier, vol. 141(C), pages 2587-2612.
    8. Hong, Xiaodong & Liao, Zuwei & Jiang, Binbo & Wang, Jingdai & Yang, Yongrong, 2017. "Targeting of heat integrated water allocation networks by one-step MILP formulation," Applied Energy, Elsevier, vol. 197(C), pages 254-269.
    9. Hong, Xiaodong & Liao, Zuwei & Jiang, Binbo & Wang, Jingdai & Yang, Yongrong, 2016. "Simultaneous optimization of heat-integrated water allocation networks," Applied Energy, Elsevier, vol. 169(C), pages 395-407.
    10. Nidret Ibrić & Elvis Ahmetović & Andreja Nemet & Zdravko Kravanja & Ignacio E. Grossmann, 2022. "Synthesis of Heat-Integrated Water Networks Using a Modified Heat Exchanger Network Superstructure," Energies, MDPI, vol. 15(9), pages 1-23, April.
    11. Ahmetović, Elvis & Ibrić, Nidret & Kravanja, Zdravko, 2014. "Optimal design for heat-integrated water-using and wastewater treatment networks," Applied Energy, Elsevier, vol. 135(C), pages 791-808.
    12. Dong, Xuan & Zhang, Chijin & Peng, Xiaoyi & Chang, Chenglin & Liao, Zuwei & Yang, Yao & Sun, Jingyuan & Wang, Jingdai & Yang, Yongrong, 2022. "Simultaneous design of heat integrated water allocation networks considering all possible splitters and mixers," Energy, Elsevier, vol. 238(PC).
    13. Miguel Castro Oliveira & Muriel Iten & Henrique A. Matos, 2022. "Review on Water and Energy Integration in Process Industry: Water-Heat Nexus," Sustainability, MDPI, vol. 14(13), pages 1-24, June.
    14. Maziar Kermani & Ivan D. Kantor & François Maréchal, 2018. "Synthesis of Heat-Integrated Water Allocation Networks: A Meta-Analysis of Solution Strategies and Network Features," Energies, MDPI, vol. 11(5), pages 1-28, May.

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