IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i2p365-d478429.html
   My bibliography  Save this article

Decision Support System of Innovative High-Temperature Latent Heat Storage for Waste Heat Recovery in the Energy-Intensive Industry

Author

Listed:
  • Patricia Royo

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Luis Acevedo

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Álvaro J. Arnal

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain)

  • Maryori Diaz-Ramírez

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Tatiana García-Armingol

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Victor J. Ferreira

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Germán Ferreira

    (Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

  • Ana M. López-Sabirón

    (Fundacion CIRCE—(Research Centre for Energy Resources and Consumption), Avenida Ranillas, Edificio Dinamiza 3D, 50018 Zaragoza, Spain
    Instituto Universitario de Investigación Mixto CIRCE—(Fundacion CIRCE—Universidad de Zaragoza), Parque Empresarial Dinamiza, Avenida Ranillas 3D, 50018 Zaragoza, Spain)

Abstract

Reductions in energy consumption, carbon footprint, equipment size, and cost are key objectives for the forthcoming energy-intensive industries roadmaps. In this sense, solutions such as waste heat recovery, which can be replicated into different sectors (e.g., ceramics, concrete, glass, steel, aluminium, pulp, and paper) are highly promoted. In this line, latent heat thermal energy storage (TES) contributes as an innovative technology solution to improve the overall system efficiency by recovering and storing industrial waste heat. To this end, phase-change material (PCM) selection is assisted through a decision-support system (DSS). A simplified tool based on the MATLAB ® model, based on correlations among the most relevant system parameters, was developed to prove the feasibility of a cross-sectorial approach. The research work conducted a parametric analysis to assess the techno-economic performance of the PCM-TES solution under different working conditions and sectors. Additionally, a multicriteria assessment was performed comparing the tool outputs from metal alloys and inorganic hydrated PCM salts. Overall, the inorganic PCMs presented higher net economic and energy savings (up to 25,000 €/yr; 480 MWh/yr), while metal alloys involved promising results, shorter cycles, and competitive economic ratios; its commercial development is still limited.

Suggested Citation

  • Patricia Royo & Luis Acevedo & Álvaro J. Arnal & Maryori Diaz-Ramírez & Tatiana García-Armingol & Victor J. Ferreira & Germán Ferreira & Ana M. López-Sabirón, 2021. "Decision Support System of Innovative High-Temperature Latent Heat Storage for Waste Heat Recovery in the Energy-Intensive Industry," Energies, MDPI, vol. 14(2), pages 1-13, January.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:2:p:365-:d:478429
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/2/365/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/14/2/365/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Li, Qi & Li, Chuan & Du, Zheng & Jiang, Feng & Ding, Yulong, 2019. "A review of performance investigation and enhancement of shell and tube thermal energy storage device containing molten salt based phase change materials for medium and high temperature applications," Applied Energy, Elsevier, vol. 255(C).
    2. Royo, Patricia & Ferreira, Víctor José & López-Sabirón, Ana M. & García-Armingol, Tatiana & Ferreira, Germán, 2018. "Retrofitting strategies for improving the energy and environmental efficiency in industrial furnaces: A case study in the aluminium sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P2), pages 1813-1822.
    3. Royo, Patricia & Acevedo, Luis & Ferreira, Victor J. & García-Armingol, Tatiana & López-Sabirón, Ana M. & Ferreira, Germán, 2019. "High-temperature PCM-based thermal energy storage for industrial furnaces installed in energy-intensive industries," Energy, Elsevier, vol. 173(C), pages 1030-1040.
    4. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    5. Artur Nemś & Antonio M. Puertas, 2020. "Model for the Discharging of a Dual PCM Heat Storage Tank and Its Experimental Validation," Energies, MDPI, vol. 13(21), pages 1-16, October.
    6. José Miguel Maldonado & Margalida Fullana-Puig & Marc Martín & Aran Solé & Ángel G. Fernández & Alvaro De Gracia & Luisa F. Cabeza, 2018. "Phase Change Material Selection for Thermal Energy Storage at High Temperature Range between 210 °C and 270 °C," Energies, MDPI, vol. 11(4), pages 1-13, April.
    7. Bose, Prabhu & Amirtham, Valan Arasu, 2016. "A review on thermal conductivity enhancement of paraffinwax as latent heat energy storage material," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 81-100.
    8. Li, Chuan & Li, Qi & Ding, Yulong, 2019. "Investigation on the thermal performance of a high temperature packed bed thermal energy storage system containing carbonate salt based composite phase change materials," Applied Energy, Elsevier, vol. 247(C), pages 374-388.
    9. Ewelina Radomska & Lukasz Mika & Karol Sztekler & Lukasz Lis, 2020. "The Impact of Heat Exchangers’ Constructions on the Melting and Solidification Time of Phase Change Materials," Energies, MDPI, vol. 13(18), pages 1-44, September.
    10. Gibb, Duncan & Johnson, Maike & Romaní, Joaquim & Gasia, Jaume & Cabeza, Luisa F. & Seitz, Antje, 2018. "Process integration of thermal energy storage systems – Evaluation methodology and case studies," Applied Energy, Elsevier, vol. 230(C), pages 750-760.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Qin, Zhen & Ji, Chenzhen & Low, Zheng Hua & Tong, Wei & Wu, Chenlong & Duan, Fei, 2022. "Geometry effect of phase change material container on waste heat recovery enhancement," Applied Energy, Elsevier, vol. 327(C).
    2. Gil, Juan D. & Topa, A. & Álvarez, J.D. & Torres, J.L. & Pérez, M., 2022. "A review from design to control of solar systems for supplying heat in industrial process applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 163(C).
    3. Ziwei Chen & Beini He & Xidong Wang, 2023. "Advanced Utilization Technologies of Secondary Energy and Resources from Energy-Intensive Industries," Energies, MDPI, vol. 16(7), pages 1-3, March.
    4. Haitao Wang & Jianfeng Zhai, 2023. "Simulation Analysis of High Radiant Heat Plant Cooling and Endothermic Screen Waste Heat Recovery Performance Based on FLUENT," Energies, MDPI, vol. 16(10), pages 1-16, May.
    5. Maryori Díaz-Ramírez & Snorri Jokull & Claudio Zuffi & María Dolores Mainar-Toledo & Giampaolo Manfrida, 2023. "Environmental Assessment of Hellisheidi Geothermal Power Plant based on Exergy Allocation Factors for Heat and Electricity Production," Energies, MDPI, vol. 16(9), pages 1-17, April.
    6. Miguel Castro Oliveira & Muriel Iten & Henrique A. Matos, 2022. "Review on Water and Energy Integration in Process Industry: Water-Heat Nexus," Sustainability, MDPI, vol. 14(13), pages 1-24, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhao, Y. & Zhao, C.Y. & Markides, C.N. & Wang, H. & Li, W., 2020. "Medium- and high-temperature latent and thermochemical heat storage using metals and metallic compounds as heat storage media: A technical review," Applied Energy, Elsevier, vol. 280(C).
    2. Giovanni Salvatore Sau & Valerio Tripi & Anna Chiara Tizzoni & Raffaele Liberatore & Emiliana Mansi & Annarita Spadoni & Natale Corsaro & Mauro Capocelli & Tiziano Delise & Anna Della Libera, 2021. "High-Temperature Chloride-Carbonate Phase Change Material: Thermal Performances and Modelling of a Packed Bed Storage System for Concentrating Solar Power Plants," Energies, MDPI, vol. 14(17), pages 1-17, August.
    3. Dai, Renkun & Li, Wei & Mostaghimi, Javad & Wang, Qiuwang & Zeng, Min, 2020. "On the optimal heat source location of partially heated energy storage process using the newly developed simplified enthalpy based lattice Boltzmann method," Applied Energy, Elsevier, vol. 275(C).
    4. Zhao, B.C. & Wang, R.Z., 2020. "A novel 3-D model of an industrial-scale tube-fin latent heat storage using salt hydrates with supercooling: A model validation," Energy, Elsevier, vol. 213(C).
    5. Jiang, Feng & Zhang, Lingling & She, Xiaohui & Li, Chuan & Cang, Daqiang & Liu, Xianglei & Xuan, Yimin & Ding, Yulong, 2020. "Skeleton materials for shape-stabilization of high temperature salts based phase change materials: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 119(C).
    6. Jiang, Feng & Ge, Zhiwei & Ling, Xiang & Cang, Daqiang & Zhang, Lingling & Ding, Yulong, 2021. "Improved thermophysical properties of shape-stabilized NaNO3 using a modified diatomite-based porous ceramic for solar thermal energy storage," Renewable Energy, Elsevier, vol. 179(C), pages 327-338.
    7. Royo, Patricia & Acevedo, Luis & Ferreira, Victor J. & García-Armingol, Tatiana & López-Sabirón, Ana M. & Ferreira, Germán, 2019. "High-temperature PCM-based thermal energy storage for industrial furnaces installed in energy-intensive industries," Energy, Elsevier, vol. 173(C), pages 1030-1040.
    8. Kawaguchi, Takahiro & Sakai, Hiroki & Sheng, Nan & Kurniawan, Ade & Nomura, Takahiro, 2020. "Microencapsulation of Zn-Al alloy as a new phase change material for middle-high-temperature thermal energy storage applications," Applied Energy, Elsevier, vol. 276(C).
    9. Zakir Khan & Zulfiqar Ahmad Khan, 2021. "Performance Evaluation of Coupled Thermal Enhancement through Novel Wire-Wound Fins Design and Graphene Nano-Platelets in Shell-and-Tube Latent Heat Storage System," Energies, MDPI, vol. 14(13), pages 1-21, June.
    10. Tomasz Tietze & Piotr Szulc & Daniel Smykowski & Andrzej Sitka & Romuald Redzicki, 2021. "Application of Phase Change Material and Artificial Neural Networks for Smoothing of Heat Flux Fluctuations," Energies, MDPI, vol. 14(12), pages 1-17, June.
    11. Opolot, Michael & Zhao, Chunrong & Liu, Ming & Mancin, Simone & Bruno, Frank & Hooman, Kamel, 2022. "A review of high temperature (≥ 500 °C) latent heat thermal energy storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    12. Liu, Ming & Omaraa, Ehsan Shamil & Qi, Jia & Haseli, Pegah & Ibrahim, Jumal & Sergeev, Dmitry & Müller, Michael & Bruno, Frank & Majewski, Peter, 2021. "Review and characterisation of high-temperature phase change material candidates between 500 C and 700°C," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    13. Li, Chuan & Li, Qi & Ge, Ruihuan, 2023. "Comparison of performance enhancement in a shell and tube based latent heat thermal energy storage device containing different structured fins," Renewable Energy, Elsevier, vol. 206(C), pages 994-1006.
    14. Ge, Ruihuan & Li, Qi & Li, Chuan & Liu, Qing, 2022. "Evaluation of different melting performance enhancement structures in a shell-and-tube latent heat thermal energy storage system," Renewable Energy, Elsevier, vol. 187(C), pages 829-843.
    15. Tiwari, Vivek & Rai, Aakash C. & Srinivasan, P., 2021. "Parametric analysis and optimization of a latent heat thermal energy storage system for concentrated solar power plants under realistic operating conditions," Renewable Energy, Elsevier, vol. 174(C), pages 305-319.
    16. Li, Zhi & Lu, Yiji & Huang, Rui & Chang, Jinwei & Yu, Xiaonan & Jiang, Ruicheng & Yu, Xiaoli & Roskilly, Anthony Paul, 2021. "Applications and technological challenges for heat recovery, storage and utilisation with latent thermal energy storage," Applied Energy, Elsevier, vol. 283(C).
    17. Hou, Yicheng & Qiu, Jun & Wang, Wei & He, Xibo & Ayyub, Mubashar & Shuai, Yong, 2022. "Preparation and performance improvement of chlorides/MgO ceramics shape-stabilized phase change materials with expanded graphite for thermal energy storage system," Applied Energy, Elsevier, vol. 316(C).
    18. Cao, Yufeng & Fan, Dongli & Lin, Shaohui & Ng, Flora T.T. & Pan, Qinmin, 2021. "Branched alkylated polynorbornene and 3D flower-like MoS2 nanospheres reinforced phase change composites with high thermal energy storage capacity and photothermal conversion efficiency," Renewable Energy, Elsevier, vol. 179(C), pages 687-695.
    19. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.
    20. Wang, XiaoLong & Sun, GuoChen & Zhang, LinHua & Lei, WenJun & Zhang, WenKe & Li, HaoYi & Zhang, ChunYue & Guo, JingChenxi, 2023. "Application of green energy in smart rural passive heating: A case study of indoor temperature self-regulating greenhouse of winter in Jinan, China," Energy, Elsevier, vol. 278(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:2:p:365-:d:478429. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.