IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v327y2025ics0360544225020262.html
   My bibliography  Save this article

Long-term decarbonisation of hard-to-abate industrial thermal demand for 100 % renewable energy systems

Author

Listed:
  • Pastore, Lorenzo Mario
  • Groppi, Daniele
  • Feijoo, Felipe
  • Lentini, Alessandro
  • Lo Basso, Gianluigi
  • Astiaso Garcia, Davide
  • de Santoli, Livio

Abstract

Decarbonising the hard-to-abate sectors, such as industry, is a complex challenge towards carbon-neutral energy systems. Solutions and technologies for industry decarbonisation must be embedded into an energy model while optimising the transition pathways of the whole energy system to fully grasp the complex synergies between all sectors. This study proposes an enhanced modelling approach based on the H2RES long-term optimisation tool to include industrial heating technologies as endogenous variables, disaggregated by three temperature levels, and applies it to the decarbonisation of Italian industry. Results show that the temperature level of industrial heat demand is a crucial discriminating factor. Heat pumps can directly electrify the low-temperature demand, while biofuels are the most cost-effective solution for medium- and high-temperature demand. Biomass limited availability strongly affects the optimisation results. Indirect electrification plays a key role, since electrofuels cover a share up to 55 % of heat demand, resulting in lower system costs than direct hydrogen combustion. The outcomes show how the best strategies to decarbonise hard-to-abate sectors cannot be identified separately from the entire energy system and without considering temperature constraints and overall resource availability. It is crucial to rely on modelling tools able to describe such issue and interconnections within all energy sectors.

Suggested Citation

  • Pastore, Lorenzo Mario & Groppi, Daniele & Feijoo, Felipe & Lentini, Alessandro & Lo Basso, Gianluigi & Astiaso Garcia, Davide & de Santoli, Livio, 2025. "Long-term decarbonisation of hard-to-abate industrial thermal demand for 100 % renewable energy systems," Energy, Elsevier, vol. 327(C).
  • Handle: RePEc:eee:energy:v:327:y:2025:i:c:s0360544225020262
    DOI: 10.1016/j.energy.2025.136384
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225020262
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.136384?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Dmitrii Bogdanov & Javier Farfan & Kristina Sadovskaia & Arman Aghahosseini & Michael Child & Ashish Gulagi & Ayobami Solomon Oyewo & Larissa Souza Noel Simas Barbosa & Christian Breyer, 2019. "Radical transformation pathway towards sustainable electricity via evolutionary steps," Nature Communications, Nature, vol. 10(1), pages 1-16, December.
    2. Connolly, D. & Lund, H. & Mathiesen, B.V., 2016. "Smart Energy Europe: The technical and economic impact of one potential 100% renewable energy scenario for the European Union," Renewable and Sustainable Energy Reviews, Elsevier, vol. 60(C), pages 1634-1653.
    3. Bellocchi, Sara & Colbertaldo, Paolo & Manno, Michele & Nastasi, Benedetto, 2023. "Assessing the effectiveness of hydrogen pathways: A techno-economic optimisation within an integrated energy system," Energy, Elsevier, vol. 263(PE).
    4. Tino Aboumahboub & Robert J. Brecha & Himalaya Bir Shrestha & Ursula Fuentes & Andreas Geiges & William Hare & Michiel Schaeffer & Lara Welder & Matthew J. Gidden, 2020. "Decarbonization of Australia’s Energy System: Integrated Modeling of the Transformation of Electricity, Transportation, and Industrial Sectors," Energies, MDPI, vol. 13(15), pages 1-39, July.
    5. Thomas H. Li & Juan M. Londono & Sai Ma, 2025. "The Global Transmission of Inflation Uncertainty," FEDS Notes 2025-01-16, Board of Governors of the Federal Reserve System (U.S.).
    6. Alessandro A. Carmona-Martínez & Anatoli Rontogianni & Myrto Zeneli & Panagiotis Grammelis & Olgu Birgi & Rainer Janssen & Benedetta Di Costanzo & Martijn Vis & Bas Davidis & Patrick Reumerman & Asier, 2024. "Charting the Course: Navigating Decarbonisation Pathways in Greece, Germany, The Netherlands, and Spain’s Industrial Sectors," Sustainability, MDPI, vol. 16(14), pages 1-26, July.
    7. Groppi, Daniele & Pastore, Lorenzo Mario & Nastasi, Benedetto & Prina, Matteo Giacomo & Astiaso Garcia, Davide & de Santoli, Livio, 2025. "Energy modelling challenges for the full decarbonisation of hard-to-abate sectors," Renewable and Sustainable Energy Reviews, Elsevier, vol. 209(C).
    8. Pastore, Lorenzo Mario & de Santoli, Livio, 2025. "Socio-economic implications of implementing a carbon-neutral energy system: A Green New Deal for Italy," Energy, Elsevier, vol. 322(C).
    9. Yuanyuan Li & Yonghua Li & Yuan Shi & Peng Wang & Yun Zhang, 2025. "Measuring Global FDI-Embodied Carbon Emissions," Emerging Markets Finance and Trade, Taylor & Francis Journals, vol. 61(6), pages 1596-1613, May.
    10. Tian Ma & Yuejie Wang, 2025. "Global Integration, Culture and Cross-Market Factor Momentum," Emerging Markets Finance and Trade, Taylor & Francis Journals, vol. 61(9), pages 2846-2858, July.
    11. Satymov, Rasul & Bogdanov, Dmitrii & Galimova, Tansu & Breyer, Christian, 2025. "Energy and industry transition to carbon-neutrality in Nordic conditions via local renewable sources, electrification, sector coupling, and power-to-X," Energy, Elsevier, vol. 319(C).
    12. Stančin, H. & Mikulčić, H. & Wang, X. & Duić, N., 2020. "A review on alternative fuels in future energy system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 128(C).
    13. Kachirayil, Febin & Weinand, Jann Michael & Scheller, Fabian & McKenna, Russell, 2022. "Reviewing local and integrated energy system models: insights into flexibility and robustness challenges," Applied Energy, Elsevier, vol. 324(C).
    14. Tommaso Jucker & Fabian Jörg Fischer & Jérôme Chave & David A. Coomes & John Caspersen & Arshad Ali & Grace Jopaul Loubota Panzou & Ted R. Feldpausch & Daniel Falster & Vladimir A. Usoltsev & Toby D. , 2025. "The global spectrum of tree crown architecture," Nature Communications, Nature, vol. 16(1), pages 1-16, December.
    15. Korberg, Andrei David & Skov, Iva Ridjan & Mathiesen, Brian Vad, 2020. "The role of biogas and biogas-derived fuels in a 100% renewable energy system in Denmark," Energy, Elsevier, vol. 199(C).
    16. Pastore, Lorenzo Mario & de Santoli, Livio, 2025. "100% renewable energy Italy: A vision to achieve full energy system decarbonisation by 2050," Energy, Elsevier, vol. 317(C).
    17. Johannsen, Rasmus Magni & Mathiesen, Brian Vad & Kermeli, Katerina & Crijns-Graus, Wina & Østergaard, Poul Alberg, 2023. "Exploring pathways to 100% renewable energy in European industry," Energy, Elsevier, vol. 268(C).
    18. Rajagopal & Vladimir Zlatev, 2025. "Globalization and Trade Structure," Springer Books, in: Decisions in International Trade and Logistics, chapter 0, pages 285-301, Springer.
    19. Lund, Henrik & Thellufsen, Jakob Zinck & Sorknæs, Peter & Mathiesen, Brian Vad & Chang, Miguel & Madsen, Poul Thøis & Kany, Mikkel Strunge & Skov, Iva Ridjan, 2022. "Smart energy Denmark. A consistent and detailed strategy for a fully decarbonized society," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    20. Mr. Serkan Arslanalp & Seung Mo Choi & Parisa Kamali & Mr. Robin Koepke & Matthew McKetty & Michele Ruta & Mario Saraiva & Alessandra Sozzi & Jasper Verschuur, 2025. "Nowcasting Global Trade from Space," IMF Working Papers 2025/093, International Monetary Fund.
    21. Adewuyi, Oludamilare Bode & Aki, Hirohisa, 2024. "Optimal planning for high renewable energy integration considering demand response, uncertainties, and operational performance flexibility," Energy, Elsevier, vol. 313(C).
    22. Xu, Xuesong & Xu, Kai & Zeng, Ziyang & Tang, Jiale & He, Yuanxing & Shi, Guangze & Zhang, Tao, 2024. "Collaborative optimization of multi-energy multi-microgrid system: A hierarchical trust-region multi-agent reinforcement learning approach," Applied Energy, Elsevier, vol. 375(C).
    23. Mr. Eugenio M Cerutti & Antonio I Garcia Pascual & Yosuke Kido & Longji Li & Mr. Giovanni Melina & Ms. Marina Mendes Tavares & Mr. Philippe Wingender, 2025. "The Global Impact of AI: Mind the Gap," IMF Working Papers 2025/076, International Monetary Fund.
    24. Hansen, Kenneth & Mathiesen, Brian Vad & Skov, Iva Ridjan, 2019. "Full energy system transition towards 100% renewable energy in Germany in 2050," Renewable and Sustainable Energy Reviews, Elsevier, vol. 102(C), pages 1-13.
    25. Lund, Henrik & Østergaard, Poul Alberg & Connolly, David & Mathiesen, Brian Vad, 2017. "Smart energy and smart energy systems," Energy, Elsevier, vol. 137(C), pages 556-565.
    26. Hansen, Kenneth & Breyer, Christian & Lund, Henrik, 2019. "Status and perspectives on 100% renewable energy systems," Energy, Elsevier, vol. 175(C), pages 471-480.
    27. Fais, Birgit & Sabio, Nagore & Strachan, Neil, 2016. "The critical role of the industrial sector in reaching long-term emission reduction, energy efficiency and renewable targets," Applied Energy, Elsevier, vol. 162(C), pages 699-712.
    28. Erdem Ateş & Selim Şanlısoy, 2025. "The impact of global value chains on climate change," Journal of Social and Economic Development, Springer;Institute for Social and Economic Change, vol. 27(1), pages 167-185, April.
    29. Kimon Keramidas & Silvana Mima & Adrien Bidaud, 2024. "Opportunities and roadblocks in the decarbonisation of the global steel sector: A demand and production modelling approach," Post-Print hal-04383385, HAL.
    30. Guerra, K. & Welfle, A. & Gutiérrez-Alvarez, R. & Freer, M. & Ma, L. & Haro, P., 2024. "The role of energy storage in Great Britain's future power system: focus on hydrogen and biomass," Applied Energy, Elsevier, vol. 357(C).
    31. Stefan Pauliuk & Anders Arvesen & Konstantin Stadler & Edgar G. Hertwich, 2017. "Industrial ecology in integrated assessment models," Nature Climate Change, Nature, vol. 7(1), pages 13-20, January.
    32. Torkayesh, Ali Ebadi & Venghaus, Sandra, 2025. "Market diffusion of Power-to-X fuels in Germany: A cognitive approach with robust reasoning for policy support," Applied Energy, Elsevier, vol. 377(PD).
    33. Pastore, Lorenzo Mario & Groppi, Daniele & Feijoo, Felipe & Lo Basso, Gianluigi & Astiaso Garcia, Davide & de Santoli, Livio, 2024. "Optimal decarbonisation pathways for the Italian energy system: Modelling a long-term energy transition to achieve zero emission by 2050," Applied Energy, Elsevier, vol. 367(C).
    34. Thellufsen, Jakob Zinck & Lund, Henrik & Mathiesen, Brian Vad & Østergaard, Poul Alberg & Sorknæs, Peter & Nielsen, Steffen & Madsen, Poul Thøis & Andresen, Gorm Bruun, 2024. "Cost and system effects of nuclear power in carbon-neutral energy systems," Applied Energy, Elsevier, vol. 371(C).
    35. Paiano, Annarita & Lagioia, Giovanni, 2016. "Energy potential from residual biomass towards meeting the EU renewable energy and climate targets. The Italian case," Energy Policy, Elsevier, vol. 91(C), pages 161-173.
    36. Shasha Wang & Wenfeng Zhan & Bingbing Zhou & Shilu Tong & TC Chakraborty & Zhihua Wang & Kangning Huang & Huilin Du & Ariane Middel & Jiufeng Li & Zihan Liu & Long Li & Fan Huang & Manchun Li, 2025. "Dual impact of global urban overheating on mortality," Nature Climate Change, Nature, vol. 15(5), pages 497-504, May.
    37. Sorknæs, Peter & Johannsen, Rasmus M. & Korberg, Andrei D. & Nielsen, Tore B. & Petersen, Uni R. & Mathiesen, Brian V., 2022. "Electrification of the industrial sector in 100% renewable energy scenarios," Energy, Elsevier, vol. 254(PB).
    38. Parrado-Hernando, Gonzalo & Herc, Luka & Feijoo, Felipe & Capellán-Pérez, Iñigo, 2024. "Capturing features of hourly-resolution energy models in an integrated assessment model: An application to the EU27 region," Energy, Elsevier, vol. 304(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pastore, Lorenzo Mario & de Santoli, Livio, 2025. "Socio-economic implications of implementing a carbon-neutral energy system: A Green New Deal for Italy," Energy, Elsevier, vol. 322(C).
    2. Pastore, Lorenzo Mario & Groppi, Daniele & Feijoo, Felipe & Lo Basso, Gianluigi & Astiaso Garcia, Davide & de Santoli, Livio, 2024. "Optimal decarbonisation pathways for the Italian energy system: Modelling a long-term energy transition to achieve zero emission by 2050," Applied Energy, Elsevier, vol. 367(C).
    3. Pastore, Lorenzo Mario & de Santoli, Livio, 2025. "100% renewable energy Italy: A vision to achieve full energy system decarbonisation by 2050," Energy, Elsevier, vol. 317(C).
    4. Knorr, L. & Buchenau, N. & Schlosser, F. & Divkovic, D. & Prina, M.G. & Meschede, H., 2025. "Electrification and flexibility of process heat in energy system modelling: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 216(C).
    5. Thellufsen, Jakob Zinck & Lund, Henrik & Mathiesen, Brian Vad & Østergaard, Poul Alberg & Sorknæs, Peter & Nielsen, Steffen & Madsen, Poul Thøis & Andresen, Gorm Bruun, 2024. "Cost and system effects of nuclear power in carbon-neutral energy systems," Applied Energy, Elsevier, vol. 371(C).
    6. Christensen, Toke Borg Kjær & Lund, Henrik & Sorknæs, Peter, 2024. "The role of thermal energy storages in future smart energy systems," Energy, Elsevier, vol. 313(C).
    7. Osorio-Aravena, Juan Carlos & Aghahosseini, Arman & Bogdanov, Dmitrii & Caldera, Upeksha & Ghorbani, Narges & Mensah, Theophilus Nii Odai & Haas, Jannik & Muñoz-Cerón, Emilio & Breyer, Christian, 2023. "Synergies of electrical and sectoral integration: Analysing geographical multi-node scenarios with sector coupling variations for a transition towards a fully renewables-based energy system," Energy, Elsevier, vol. 279(C).
    8. Pastore, Lorenzo Mario & Lo Basso, Gianluigi & Sforzini, Matteo & de Santoli, Livio, 2022. "Technical, economic and environmental issues related to electrolysers capacity targets according to the Italian Hydrogen Strategy: A critical analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 166(C).
    9. Groppi, Daniele & Pastore, Lorenzo Mario & Nastasi, Benedetto & Prina, Matteo Giacomo & Astiaso Garcia, Davide & de Santoli, Livio, 2025. "Energy modelling challenges for the full decarbonisation of hard-to-abate sectors," Renewable and Sustainable Energy Reviews, Elsevier, vol. 209(C).
    10. Lu, Bin & Blakers, Andrew & Stocks, Matthew & Do, Thang Nam, 2021. "Low-cost, low-emission 100% renewable electricity in Southeast Asia supported by pumped hydro storage," Energy, Elsevier, vol. 236(C).
    11. Lund, Henrik & Skov, Iva Ridjan & Thellufsen, Jakob Zinck & Sorknæs, Peter & Korberg, Andrei David & Chang, Miguel & Mathiesen, Brian Vad & Kany, Mikkel Strunge, 2022. "The role of sustainable bioenergy in a fully decarbonised society," Renewable Energy, Elsevier, vol. 196(C), pages 195-203.
    12. Lund, Henrik & Thellufsen, Jakob Zinck & Sorknæs, Peter & Mathiesen, Brian Vad & Chang, Miguel & Madsen, Poul Thøis & Kany, Mikkel Strunge & Skov, Iva Ridjan, 2022. "Smart energy Denmark. A consistent and detailed strategy for a fully decarbonized society," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    13. Kılkış, Şiir, 2024. "Urban emissions and land use efficiency scenarios for avoiding increments of global warming," Energy, Elsevier, vol. 307(C).
    14. Johannsen, Rasmus Magni & Mathiesen, Brian Vad & Kermeli, Katerina & Crijns-Graus, Wina & Østergaard, Poul Alberg, 2023. "Exploring pathways to 100% renewable energy in European industry," Energy, Elsevier, vol. 268(C).
    15. Pastore, Lorenzo Mario & Lo Basso, Gianluigi & Cristiani, Laura & de Santoli, Livio, 2022. "Rising targets to 55% GHG emissions reduction – The smart energy systems approach for improving the Italian energy strategy," Energy, Elsevier, vol. 259(C).
    16. Icaza, Daniel & Borge-Diez, David & Galindo, Santiago Pulla, 2022. "Analysis and proposal of energy planning and renewable energy plans in South America: Case study of Ecuador," Renewable Energy, Elsevier, vol. 182(C), pages 314-342.
    17. Østergaard, P.A. & Lund, H. & Thellufsen, J.Z. & Sorknæs, P. & Mathiesen, B.V., 2022. "Review and validation of EnergyPLAN," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    18. Lu, Bin & Blakers, Andrew & Stocks, Matthew & Cheng, Cheng & Nadolny, Anna, 2021. "A zero-carbon, reliable and affordable energy future in Australia," Energy, Elsevier, vol. 220(C).
    19. Chang, Miguel & Thellufsen, Jakob Zink & Zakeri, Behnam & Pickering, Bryn & Pfenninger, Stefan & Lund, Henrik & Østergaard, Poul Alberg, 2021. "Trends in tools and approaches for modelling the energy transition," Applied Energy, Elsevier, vol. 290(C).
    20. Osorio-Aravena, Juan Carlos & Aghahosseini, Arman & Bogdanov, Dmitrii & Caldera, Upeksha & Ghorbani, Narges & Mensah, Theophilus Nii Odai & Khalili, Siavash & Muñoz-Cerón, Emilio & Breyer, Christian, 2021. "The impact of renewable energy and sector coupling on the pathway towards a sustainable energy system in Chile," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:327:y:2025:i:c:s0360544225020262. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.