IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v239y2022ipcs0360544221023355.html
   My bibliography  Save this article

Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives

Author

Listed:
  • Weng, Jingwen
  • Xiao, Changren
  • Ouyang, Dongxu
  • Yang, Xiaoqing
  • Chen, Mingyi
  • Zhang, Guoqing
  • Yuen, Richard Kwok Kit
  • Wang, Jian

Abstract

Majority existing organic composite phase change materials (CPCMs) are flammable that result in thermal hazards such as fire and explosions in battery modules. Furthermore, the performance of PCM-based battery modules in extreme conditions like thermal runaway has not been studied adequately. In this study, a tubular CPCM-cell structure is designed using physically flame-retardant-modified CPCMs, and a series of experiments on the CPCMs with/without real cells is conducted with calorimeter tests and SEM analysis on morphology structure. First, the calorimeter tests and comparison on the heat release rate (HRR) are conducted on the CPCMs with and without flame retardant additives. Results show that the addition of Al(OH)3 reduced the HRR from 242.5 to 204.4 kW/m2 with 15 wt% additives. Besides, the analysis of the mitigating performances of structure-enhanced tubular module and traditional cuboid module with real batteries is conducted. A factor of safety (FOS) parameter is defined to evaluate the safety degree of thermal runaway domino with energy density. The FOS of blank, CPCM–0C, and CPCM–15C modules are 0, 3.59, and 16.67, respectively, while that of CPCM-15T reaches 21.01, indicating a significant improvement on mitigating effects by structure enhancement compared to adding flame retardant additives. This study brings novelty in the design of PCM-based battery modules, particularly from the thermal safety prospect.

Suggested Citation

  • Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
    • Handle: RePEc:eee:energy:v:239:y:2022:i:pc:s0360544221023355
    DOI: 10.1016/j.energy.2021.122087
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221023355
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.122087?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ling, Ziye & Luo, Mingyun & Song, Jiaqi & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming, 2021. "A fast-heat battery system using the heat released from detonated supercooled phase change materials," Energy, Elsevier, vol. 219(C).
    2. Wang, Haimin & Shi, Weijie & Hu, Feng & Wang, Yufei & Hu, Xuebin & Li, Huanqi, 2021. "Over-heating triggered thermal runaway behavior for lithium-ion battery with high nickel content in positive electrode," Energy, Elsevier, vol. 224(C).
    3. Sheng, Lei & Zhang, Hengyun & Su, Lin & Zhang, Zhendong & Zhang, Hua & Li, Kang & Fang, Yidong & Ye, Wen, 2021. "Effect analysis on thermal profile management of a cylindrical lithium-ion battery utilizing a cellular liquid cooling jacket," Energy, Elsevier, vol. 220(C).
    4. Cao, Jiahao & He, Yangjing & Feng, Jinxin & Lin, Shao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Mini-channel cold plate with nano phase change material emulsion for Li-ion battery under high-rate discharge," Applied Energy, Elsevier, vol. 279(C).
    5. Jiang, Cong & Wang, Shunli & Wu, Bin & Fernandez, Carlos & Xiong, Xin & Coffie-Ken, James, 2021. "A state-of-charge estimation method of the power lithium-ion battery in complex conditions based on adaptive square root extended Kalman filter," Energy, Elsevier, vol. 219(C).
    6. Ling, Ziye & Lin, Wenzhu & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Computationally efficient thermal network model and its application in optimization of battery thermal management system with phase change materials and long-term performance assessment," Applied Energy, Elsevier, vol. 259(C).
    7. Safdari, Mojtaba & Ahmadi, Rouhollah & Sadeghzadeh, Sadegh, 2020. "Numerical investigation on PCM encapsulation shape used in the passive-active battery thermal management," Energy, Elsevier, vol. 193(C).
    8. Nurlybekova, Gauhar & Memon, Shazim Ali & Adilkhanova, Indira, 2021. "Quantitative evaluation of the thermal and energy performance of the PCM integrated building in the subtropical climate zone for current and future climate scenario," Energy, Elsevier, vol. 219(C).
    9. Sittisart, Pongphat & Farid, Mohammed M., 2011. "Fire retardants for phase change materials," Applied Energy, Elsevier, vol. 88(9), pages 3140-3145.
    10. Huang, Peifeng & Yao, Caixia & Mao, Binbin & Wang, Qingsong & Sun, Jinhua & Bai, Zhonghao, 2020. "The critical characteristics and transition process of lithium-ion battery thermal runaway," Energy, Elsevier, vol. 213(C).
    11. E, Jiaqiang & Zeng, Yan & Jin, Yu & Zhang, Bin & Huang, Zhonghua & Wei, Kexiang & Chen, Jingwei & Zhu, Hao & Deng, Yuanwang, 2020. "Heat dissipation investigation of the power lithium-ion battery module based on orthogonal experiment design and fuzzy grey relation analysis," Energy, Elsevier, vol. 211(C).
    12. Akinlabi, A.A. Hakeem & Solyali, Davut, 2020. "Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 125(C).
    13. Liu, Yuanzhi & Zhang, Jie, 2020. "Self-adapting J-type air-based battery thermal management system via model predictive control," Applied Energy, Elsevier, vol. 263(C).
    14. Luo, Xiaohang & Guo, Quangui & Li, Xiangfen & Tao, Zechao & Lei, Shiwen & Liu, Junqing & Kang, Libin & Zheng, Dongfang & Liu, Zhanjun, 2020. "Experimental investigation on a novel phase change material composites coupled with graphite film used for thermal management of lithium-ion batteries," Renewable Energy, Elsevier, vol. 145(C), pages 2046-2055.
    15. Jilte, Ravindra & Afzal, Asif & Panchal, Satyam, 2021. "A novel battery thermal management system using nano-enhanced phase change materials," Energy, Elsevier, vol. 219(C).
    16. Huang, Yi-Huan & Cheng, Yi-Xin & Zhao, Rui & Cheng, Wen-Long, 2020. "A high heat storage capacity form-stable composite phase change material with enhanced flame retardancy," Applied Energy, Elsevier, vol. 262(C).
    17. Li, Xiaoyu & Xu, Jianhua & Hong, Jianxun & Tian, Jindong & Tian, Yong, 2021. "State of energy estimation for a series-connected lithium-ion battery pack based on an adaptive weighted strategy," Energy, Elsevier, vol. 214(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yilin Cui & Yin Chen & Luyao Zhao & Fang Zhu & Lixia Li & Qinghong Kong & Mingyi Chen, 2023. "Investigation on the Properties of Flame-Retardant Phase Change Material and Its Application in Battery Thermal Management," Energies, MDPI, vol. 16(1), pages 1-17, January.
    2. Hong Shi & Mengmeng Cheng & Yi Feng & Chenghui Qiu & Caiyue Song & Nenglin Yuan & Chuanzhi Kang & Kaijie Yang & Jie Yuan & Yonghao Li, 2023. "Thermal Management Techniques for Lithium-Ion Batteries Based on Phase Change Materials: A Systematic Review and Prospective Recommendations," Energies, MDPI, vol. 16(2), pages 1-23, January.
    3. Jia, Zhuangzhuang & Huang, Zonghou & Zhai, Hongju & Qin, Pen & Zhang, Yue & Li, Yawen & Wang, Qingsong, 2022. "Experimental investigation on thermal runaway propagation of 18,650 lithium-ion battery modules with two cathode materials at low pressure," Energy, Elsevier, vol. 251(C).
    4. Zhu, Nannan & Tang, Fei, 2024. "Experimental study on flame morphology, ceiling temperature and carbon monoxide generation characteristic of prismatic lithium iron phosphate battery fires with different states of charge in a tunnel," Energy, Elsevier, vol. 301(C).
    5. Chen, Mingyi & Yu, Yue & Ouyang, Dongxu & Weng, Jingwen & Zhao, Luyao & Wang, Jian & Chen, Yin, 2024. "Research progress of enhancing battery safety with phase change materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    6. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    7. Hongxu Li & Qing Gao & Yan Wang, 2023. "Experimental Investigation of the Thermal Runaway Propagation Characteristics and Thermal Failure Prediction Parameters of Six-Cell Lithium-Ion Battery Modules," Energies, MDPI, vol. 16(13), pages 1-14, July.
    8. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    2. Chen, Mingyi & Yu, Yue & Ouyang, Dongxu & Weng, Jingwen & Zhao, Luyao & Wang, Jian & Chen, Yin, 2024. "Research progress of enhancing battery safety with phase change materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PA).
    3. Li, Yuming & Wang, Tingyu & Li, Xinxi & Zhang, Guoqing & Chen, Kai & Yang, Wensheng, 2022. "Experimental investigation on thermal management system with flame retardant flexible phase change material for retired battery module," Applied Energy, Elsevier, vol. 327(C).
    4. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    5. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).
    6. Wang, Huaibin & Wang, Shuyu & Feng, Xuning & Zhang, Xuan & Dai, Kangwei & Sheng, Jun & Zhao, Zhenyang & Du, Zhiming & Zhang, Zelin & Shen, Kai & Xu, Chengshan & Wang, Qinzheng & Sun, Xiaoyu & Li, Yanl, 2021. "An experimental study on the thermal characteristics of the Cell-To-Pack system," Energy, Elsevier, vol. 227(C).
    7. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    8. Lalan K. Singh & Anoop K. Gupta, 2023. "Hybrid cooling-based lithium-ion battery thermal management for electric vehicles," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(4), pages 3627-3648, April.
    9. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    10. Shen, Dongxu & Wu, Lifeng & Kang, Guoqing & Guan, Yong & Peng, Zhen, 2021. "A novel online method for predicting the remaining useful life of lithium-ion batteries considering random variable discharge current," Energy, Elsevier, vol. 218(C).
    11. Zhu, Nannan & Tang, Fei, 2024. "Experimental study on flame morphology, ceiling temperature and carbon monoxide generation characteristic of prismatic lithium iron phosphate battery fires with different states of charge in a tunnel," Energy, Elsevier, vol. 301(C).
    12. Lin, Xiang-Wei & Li, Yu-Bai & Wu, Wei-Tao & Zhou, Zhi-Fu & Chen, Bin, 2024. "Advances on two-phase heat transfer for lithium-ion battery thermal management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 189(PB).
    13. Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
    14. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    15. Wan, Hongri & Shen, Xiran & Jiang, Hao & Zhang, Cheng & Jiang, Kaile & Chen, Teng & Shi, Liluo & Dong, Liming & He, Changchun & Xu, Yan & Li, Jing & Chen, Yan, 2021. "Biomass-derived N/S dual-doped porous hard-carbon as high-capacity anodes for lithium/sodium ions batteries," Energy, Elsevier, vol. 231(C).
    16. Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    17. Liu, Yanhui & Zhang, Lei & Ding, Yifei & Huang, Xianjia & Huang, Xinyan, 2024. "Effect of thermal impact on the onset and propagation of thermal runaway over cylindrical Li-ion batteries," Renewable Energy, Elsevier, vol. 222(C).
    18. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    19. Chen, Quanyi & Zhang, Xuan & Nie, Pengbo & Zhang, Siwei & Wei, Guodan & Sun, Hongbin, 2023. "A fast thermal simulation and dynamic feedback control framework for lithium-ion batteries," Applied Energy, Elsevier, vol. 350(C).
    20. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:239:y:2022:i:pc:s0360544221023355. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.