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Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries

Author

Listed:
  • Peizheng Li

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Jiapei Zhao

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Shuai Zhou

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Jiabin Duan

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Xinke Li

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

  • Houcheng Zhang

    (School of Physical Science and Technology, Ningbo University, Ningbo 315211, China)

  • Jinliang Yuan

    (Faculty of Maritime and Transportation, Ningbo University, Ningbo 315211, China)

Abstract

In this study, a three-dimensional transient simulation model of a liquid cooling thermal management system with flow distributors and spiral channel cooling plates for pouch lithium-ion batteries has been developed. The cooling plates play the role of uniforming temperature distribution and reducing the maximum temperature within each battery, while the flow distributors have the function of reducing the temperature difference between batteries in the battery module. The accuracy of the thermophysical properties and heat generation rate of the battery was verified experimentally. The optimal structure and cooling strategy of the system was determined by single factor analysis as well as orthogonal test and matrix analysis methods. The optimal solution resulted in a maximum battery module temperature of 34.65 °C, a maximum temperature difference of 3.95 °C, and a channel pressure drop of 8.82 Pa. Using the world-harmonized light-duty vehicles test cycle (WLTC) conditions for a battery pack in an electric car, the performance of the optimal battery thermal management system (BTMS) design was tested, and the results indicate that the maximum temperature can be controlled below 25.51 °C and the maximum temperature difference below 0.21 °C, which well meet the requirements of BTMS designs.

Suggested Citation

  • Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:5:p:2196-:d:1079496
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    References listed on IDEAS

    as
    1. Jiabin Duan & Jiapei Zhao & Xinke Li & Satyam Panchal & Jinliang Yuan & Roydon Fraser & Michael Fowler, 2021. "Modeling and Analysis of Heat Dissipation for Liquid Cooling Lithium-Ion Batteries," Energies, MDPI, vol. 14(14), pages 1-19, July.
    2. Sheng, Lei & Zhang, Hengyun & Su, Lin & Zhang, Zhendong & Zhang, Hua & Li, Kang & Fang, Yidong & Ye, Wen, 2021. "Effect analysis on thermal profile management of a cylindrical lithium-ion battery utilizing a cellular liquid cooling jacket," Energy, Elsevier, vol. 220(C).
    3. Liu, Huan-ling & Shi, Hang-bo & Shen, Han & Xie, Gongnan, 2019. "The performance management of a Li-ion battery by using tree-like mini-channel heat sinks: Experimental and numerical optimization," Energy, Elsevier, vol. 189(C).
    4. Liu, Yuanzhi & Zhang, Jie, 2020. "Self-adapting J-type air-based battery thermal management system via model predictive control," Applied Energy, Elsevier, vol. 263(C).
    5. Jouhara, Hussam & Khordehgah, Navid & Serey, Nicolas & Almahmoud, Sulaiman & Lester, Stephen P. & Machen, Daniel & Wrobel, Luiz, 2019. "Applications and thermal management of rechargeable batteries for industrial applications," Energy, Elsevier, vol. 170(C), pages 849-861.
    6. Klein, M. & Tong, S. & Park, J.W., 2016. "In-plane nonuniform temperature effects on the performance of a large-format lithium-ion pouch cell," Applied Energy, Elsevier, vol. 165(C), pages 639-647.
    7. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
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    Cited by:

    1. Moeed Rabiei & Ayat Gharehghani & Soheil Saeedipour & Amin Mahmoudzadeh Andwari & Juho Könnö, 2023. "Proposing a Hybrid BTMS Using a Novel Structure of a Microchannel Cold Plate and PCM," Energies, MDPI, vol. 16(17), pages 1-20, August.
    2. Anisha & Anil Kumar, 2023. "Identification and Mitigation of Shortcomings in Direct and Indirect Liquid Cooling-Based Battery Thermal Management System," Energies, MDPI, vol. 16(9), pages 1-21, April.

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