IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v259y2022ics0360544222019867.html
   My bibliography  Save this article

Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface

Author

Listed:
  • Fan, Zhaohui
  • Gao, Renjing
  • Liu, Shutian

Abstract

Phase change material (PCM) exhibits great application prospects for battery thermal management system (BTMS) due to their high enthalpy of phase change. However, the low thermal conductivity of PCM has limited its application in fast thermal response. Furthermore, the risk of battery thermal runaway will be exacerbated by the thermal saturation of PCM after complete melting. In this study, triply periodic minimal surface (TPMS) sheet structure is proposed for thermal conductivity enhancement and thermal saturation elimination of PCM. The thermal performance of the BTMS is studied by simulations and experiments. The results show that the TPMS sheet structure improves the heat transfer performance and decreases the battery temperature at 1C discharge rate. When the PCM is combined with the liquid cooling, the average battery temperature of the PCM/liquid/TPMS-based BTMS is 40% lower than that of the PCM/TPMS-based BTMS at 2C discharge rate, eliminating the thermal saturation of PCM. At 1C discharge rate, the phase transition temperature of PCM can affect the cooling performance of the BTMS without liquid cooling. For the PCM/TPMS-based BTMS, at 1C discharge rate, the average battery temperature with phase transition temperature of PCM at 35 °C is 8.5% lower than that at 40 °C.

Suggested Citation

  • Fan, Zhaohui & Gao, Renjing & Liu, Shutian, 2022. "Thermal conductivity enhancement and thermal saturation elimination designs of battery thermal management system for phase change materials based on triply periodic minimal surface," Energy, Elsevier, vol. 259(C).
  • Handle: RePEc:eee:energy:v:259:y:2022:i:c:s0360544222019867
    DOI: 10.1016/j.energy.2022.125091
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222019867
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2022.125091?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Qaderi, Alireza & Veysi, Farzad, 2022. "Investigation of a water-NEPCM cooling thermal management system for cylindrical 18650 Li-ion batteries," Energy, Elsevier, vol. 244(PA).
    2. Jilte, Ravindra & Afzal, Asif & Panchal, Satyam, 2021. "A novel battery thermal management system using nano-enhanced phase change materials," Energy, Elsevier, vol. 219(C).
    3. Leng, Ziyu & Yuan, Yanping & Cao, Xiaoling & Zeng, Chao & Zhong, Wei & Gao, Bo, 2022. "Heat pipe/phase change material thermal management of Li-ion power battery packs: A numerical study on coupled heat transfer performance," Energy, Elsevier, vol. 240(C).
    4. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    5. Ren, Guizhou & Wang, Jinzhong & Chen, Changlei & Wang, Haoran, 2021. "A variable-voltage ultra-capacitor/battery hybrid power source for extended range electric vehicle," Energy, Elsevier, vol. 231(C).
    6. Peng, Benli & Huang, Guanghan & Wang, Pengtao & Li, Wenming & Chang, Wei & Ma, Jiaxuan & Li, Chen, 2019. "Effects of thermal conductivity and density on phase change materials-based thermal energy storage systems," Energy, Elsevier, vol. 172(C), pages 580-591.
    7. Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
    8. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    9. Safdari, Mojtaba & Ahmadi, Rouhollah & Sadeghzadeh, Sadegh, 2020. "Numerical investigation on PCM encapsulation shape used in the passive-active battery thermal management," Energy, Elsevier, vol. 193(C).
    10. Sarı, Ahmet & Hekimoğlu, Gökhan & Karabayır, Yasemin & Sharma, R.K. & Arslanoğlu, Hasan & Gencel, Osman & Tyagi, V.V., 2022. "Capric-stearic acid mixture impregnated carbonized waste sugar beet pulp as leak-resistive composite phase change material with effective thermal conductivity and thermal energy storage performance," Energy, Elsevier, vol. 247(C).
    11. Liu, Ming & Saman, Wasim & Bruno, Frank, 2012. "Review on storage materials and thermal performance enhancement techniques for high temperature phase change thermal storage systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(4), pages 2118-2132.
    12. Ling, Ziye & Wen, Xiaoyan & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Thermal management performance of phase change materials with different thermal conductivities for Li-ion battery packs operated at low temperatures," Energy, Elsevier, vol. 144(C), pages 977-983.
    13. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    14. Bai, Fanfei & Chen, Mingbiao & Song, Wenji & Yu, Qinghua & Li, Yongliang & Feng, Ziping & Ding, Yulong, 2019. "Investigation of thermal management for lithium-ion pouch battery module based on phase change slurry and mini channel cooling plate," Energy, Elsevier, vol. 167(C), pages 561-574.
    15. Samimi, Fereshteh & Babapoor, Aziz & Azizi, Mohammadmehdi & Karimi, Gholamreza, 2016. "Thermal management analysis of a Li-ion battery cell using phase change material loaded with carbon fibers," Energy, Elsevier, vol. 96(C), pages 355-371.
    16. Cheng, Jiaji & Niu, Shaoshuai & Kang, Moyun & Liu, Yuqi & Zhang, Feng & Qu, Wenjuan & Guan, Yu & Li, Shaoxiang, 2022. "The thermal behavior and flame retardant performance of phase change material microcapsules with modified carbon nanotubes," Energy, Elsevier, vol. 240(C).
    17. Wang, Fangxian & Cao, Jiahao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Experimental and simulative investigations on a phase change material nano-emulsion-based liquid cooling thermal management system for a lithium-ion battery pack," Energy, Elsevier, vol. 207(C).
    18. Liu, Huaqiang & Ahmad, Shakeel & Shi, Yu & Zhao, Jiyun, 2021. "A parametric study of a hybrid battery thermal management system that couples PCM/copper foam composite with helical liquid channel cooling," Energy, Elsevier, vol. 231(C).
    19. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    20. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    21. Khanna, Sourav & Singh, Preeti & Mudgal, Vijay & Newar, Sanjeev & Sharma, Vashi & Becerra, Victor & Reddy, K.S. & Mallick, Tapas K., 2022. "Novel thermal conductivity enhancing containers for performance enhancement of solar photovoltaics system integrated with phase change material," Energy, Elsevier, vol. 243(C).
    22. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    23. Rao, Zhonghao & Wang, Qingchao & Huang, Congliang, 2016. "Investigation of the thermal performance of phase change material/mini-channel coupled battery thermal management system," Applied Energy, Elsevier, vol. 164(C), pages 659-669.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Luo, Pan & Gao, Kai & Hu, Lin & Chen, Bin & Zhang, Yuanjian, 2024. "Adaptive hybrid cooling strategy to mitigate battery thermal runaway considering natural convection in phase change material," Applied Energy, Elsevier, vol. 361(C).
    2. Fan, Zhaohui & Fu, Yijie & Liang, Hong & Gao, Renjing & Liu, Shutian, 2023. "A module-level charging optimization method of lithium-ion battery considering temperature gradient effect of liquid cooling and charging time," Energy, Elsevier, vol. 265(C).
    3. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    4. Kirttayoth Yeranee & Yu Rao, 2022. "A Review of Recent Investigations on Flow and Heat Transfer Enhancement in Cooling Channels Embedded with Triply Periodic Minimal Surfaces (TPMS)," Energies, MDPI, vol. 15(23), pages 1-29, November.
    5. Hu, Kaibin & Wang, Xiaobo & Zhong, Shengquan & Lu, Cheng & Yu, Bocheng & Yang, Li & Rao, Yu, 2024. "Optimization of turbine blade trailing edge cooling using self-organized geometries and multi-objective approaches," Energy, Elsevier, vol. 289(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    2. Hong Shi & Mengmeng Cheng & Yi Feng & Chenghui Qiu & Caiyue Song & Nenglin Yuan & Chuanzhi Kang & Kaijie Yang & Jie Yuan & Yonghao Li, 2023. "Thermal Management Techniques for Lithium-Ion Batteries Based on Phase Change Materials: A Systematic Review and Prospective Recommendations," Energies, MDPI, vol. 16(2), pages 1-23, January.
    3. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    4. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    5. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    6. Luo, Jie & Gu, Heng & Wang, Shuo & Wang, Hao & Zou, Deqiu, 2022. "A coupled power battery cooling system based on phase change material and its influencing factors," Applied Energy, Elsevier, vol. 326(C).
    7. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    8. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    9. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    10. Guo, Chao & Liu, Huan-ling & Guo, Qi & Shao, Xiao-dong & Zhu, Ming-liang, 2022. "Investigations on a novel cold plate achieved by topology optimization for lithium-ion batteries," Energy, Elsevier, vol. 261(PA).
    11. Bogdan Diaconu & Mihai Cruceru & Lucica Anghelescu & Cristinel Racoceanu & Cristinel Popescu & Marian Ionescu & Adriana Tudorache, 2023. "Latent Heat Storage Systems for Thermal Management of Electric Vehicle Batteries: Thermal Performance Enhancement and Modulation of the Phase Transition Process Dynamics: A Literature Review," Energies, MDPI, vol. 16(6), pages 1-46, March.
    12. Zha, Yunfei & Meng, Xianfeng & Qin, Shuaishuai & Hou, Nairen & He, Shunquan & Huang, Caiyuan & Zuo, Hongyan & Zhao, Xiaohuan, 2023. "Performance evaluation with orthogonal experiment method of drop contact heat dissipation effects on electric vehicle lithium-ion battery," Energy, Elsevier, vol. 271(C).
    13. Wang, Huaibin & Wang, Shuyu & Feng, Xuning & Zhang, Xuan & Dai, Kangwei & Sheng, Jun & Zhao, Zhenyang & Du, Zhiming & Zhang, Zelin & Shen, Kai & Xu, Chengshan & Wang, Qinzheng & Sun, Xiaoyu & Li, Yanl, 2021. "An experimental study on the thermal characteristics of the Cell-To-Pack system," Energy, Elsevier, vol. 227(C).
    14. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    15. Chunyu Zhao & Beile Zhang & Yuanming Zheng & Shunyuan Huang & Tongtong Yan & Xiufang Liu, 2020. "Hybrid Battery Thermal Management System in Electrical Vehicles: A Review," Energies, MDPI, vol. 13(23), pages 1-18, November.
    16. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).
    17. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    18. Xingxing Wang & Shengren Liu & Yujie Zhang & Shuaishuai Lv & Hongjun Ni & Yelin Deng & Yinnan Yuan, 2022. "A Review of the Power Battery Thermal Management System with Different Cooling, Heating and Coupling System," Energies, MDPI, vol. 15(6), pages 1-29, March.
    19. Kaur, Inderjot & Singh, Prashant, 2023. "Progress in minichannel-based thermal management of lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    20. Wu, Nan & Ye, Xiaolin & Li, Junjie & Lin, Boshen & Zhou, Xuelong & Yu, Bin, 2021. "Passive thermal management systems employing hydrogel for the large-format lithium-ion cell: A systematic study," Energy, Elsevier, vol. 231(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:259:y:2022:i:c:s0360544222019867. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.