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A novel battery thermal management system using nano-enhanced phase change materials

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  • Jilte, Ravindra
  • Afzal, Asif
  • Panchal, Satyam

Abstract

The production of alternative clean energy vehicles provides a sustainable solution to the transportation sector. An efficient battery cooling system is necessary for safer usage of electric cars during their life cycle. The current work presents a novel modified battery module configuration employing two-layer nanoparticle enhanced phase change materials (nePCM). The design suggests m × n × p arrangement where m denotes the number of Li-ion 18,650 cells, n and p refer to the number of primary containers (filled with nePCM1) and secondary containers (filled with nePCM2). Each Li-ion cell was allowed to discharge at 3C condition for two different configurations: 7 × 7 × 1 and 7 × 1 × 1. The study involves a cooling performance comparison of proposed battery thermal management systems (BTMS) at an ambient temperature ranging from 30 °C to 40 °C with external natural convection conditions. The transient development of heat in batteries and the melting behavior of nePCMs shows better cooling performance for the 7 × 7 × 1 case. BTMS based on 7 × 7 × 1 configuration maintains the cell temperature below 46 °C with combined nePCM and external natural convection cooling even at the hot ambient temperature of 40 °C.

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  • Jilte, Ravindra & Afzal, Asif & Panchal, Satyam, 2021. "A novel battery thermal management system using nano-enhanced phase change materials," Energy, Elsevier, vol. 219(C).
    • Handle: RePEc:eee:energy:v:219:y:2021:i:c:s0360544220326712
    DOI: 10.1016/j.energy.2020.119564
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    18. Alkhulaifi, Yousif M. & Qasem, Naef A.A. & Zubair, Syed M., 2022. "Exergoeconomic assessment of the ejector-based battery thermal management system for electric and hybrid-electric vehicles," Energy, Elsevier, vol. 245(C).
    19. Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
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