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An experimental study of thermal management system using copper mesh-enhanced composite phase change materials for power battery pack

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  • Wu, Weixiong
  • Yang, Xiaoqing
  • Zhang, Guoqing
  • Ke, Xiufang
  • Wang, Ziyuan
  • Situ, Wenfu
  • Li, Xinxi
  • Zhang, Jiangyun

Abstract

As an important method for battery thermal management, traditional phase change material (PCM) technology is facing challenges due to the relatively low thermal conductivity, weak skeleton strength and/or leakage phenomenon of PCM. Herein we develop a copper mesh (CM)-enhanced paraffin (PA)/expanded graphite (EG) composite as a composite PCM for battery thermal management. EG with porous structure can absorb liquid phase PA, preventing PA leakage. CM acts as a skeleton to further enhance both the thermal conductivity and strength of the whole module. As a result, the as-constructed CM enhanced PCM of PA/EG plate (PCMP) presents much better heat dissipation performance and temperature uniformity compared to PCMP without CM, especially in harsh working conditions. Moreover, with forced air convection, copper fins exposed from the composite may play a crucial role in not only heat dissipation, but also disturbing the air flow, and thus further strengthen the heat transfer capability.

Suggested Citation

  • Wu, Weixiong & Yang, Xiaoqing & Zhang, Guoqing & Ke, Xiufang & Wang, Ziyuan & Situ, Wenfu & Li, Xinxi & Zhang, Jiangyun, 2016. "An experimental study of thermal management system using copper mesh-enhanced composite phase change materials for power battery pack," Energy, Elsevier, vol. 113(C), pages 909-916.
    • Handle: RePEc:eee:energy:v:113:y:2016:i:c:p:909-916
    DOI: 10.1016/j.energy.2016.07.119
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    Cited by:

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    2. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    3. Ardani, M.I. & Patel, Y. & Siddiq, A. & Offer, G.J. & Martinez-Botas, R.F., 2018. "Combined experimental and numerical evaluation of the differences between convective and conductive thermal control on the performance of a lithium ion cell," Energy, Elsevier, vol. 144(C), pages 81-97.
    4. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    5. Peng, Benli & Huang, Guanghan & Wang, Pengtao & Li, Wenming & Chang, Wei & Ma, Jiaxuan & Li, Chen, 2019. "Effects of thermal conductivity and density on phase change materials-based thermal energy storage systems," Energy, Elsevier, vol. 172(C), pages 580-591.
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    7. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    8. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
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    12. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    13. Mohammad Joula & Savas Dilibal & Gonca Mafratoglu & Josiah Owusu Danquah & Mohammad Alipour, 2022. "Hybrid Battery Thermal Management System with NiTi SMA and Phase Change Material (PCM) for Li-ion Batteries," Energies, MDPI, vol. 15(12), pages 1-16, June.
    14. Wu, Weixiong & Wu, Wei & Wang, Shuangfeng, 2019. "Form-stable and thermally induced flexible composite phase change material for thermal energy storage and thermal management applications," Applied Energy, Elsevier, vol. 236(C), pages 10-21.
    15. Mohammad Javad Zarei & Hassan Bazai & Mohsen Sharifpur & Omid Mahian & Bahman Shabani, 2020. "The Effects of Fin Parameters on the Solidification of PCMs in a Fin-Enhanced Thermal Energy Storage System," Energies, MDPI, vol. 13(1), pages 1-20, January.
    16. Chuanwei Zhang & Zhan Xia & Huaibin Gao & Jianping Wen & Shangrui Chen & Meng Dang & Sujing Gu & Jianing Zhang, 2020. "A Coolant Circulation Cooling System Combining Aluminum Plates and Copper Rods for Li-Ion Battery Pack," Energies, MDPI, vol. 13(17), pages 1-14, August.
    17. Faizan, Md & Pati, Sukumar & Randive, Pitambar, 2023. "Effect of channel configurations on the thermal management of fast discharging Li-ion battery module with hybrid cooling," Energy, Elsevier, vol. 267(C).
    18. Bogdan Diaconu & Mihai Cruceru & Lucica Anghelescu & Cristinel Racoceanu & Cristinel Popescu & Marian Ionescu & Adriana Tudorache, 2023. "Latent Heat Storage Systems for Thermal Management of Electric Vehicle Batteries: Thermal Performance Enhancement and Modulation of the Phase Transition Process Dynamics: A Literature Review," Energies, MDPI, vol. 16(6), pages 1-46, March.
    19. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    20. Dan Dan & Yihang Zhao & Mingshan Wei & Xuehui Wang, 2023. "Review of Thermal Management Technology for Electric Vehicles," Energies, MDPI, vol. 16(12), pages 1-38, June.
    21. Chuan-Wei Zhang & Shang-Rui Chen & Huai-Bin Gao & Ke-Jun Xu & Zhan Xia & Shuai-Tian Li, 2019. "Study of Thermal Management System Using Composite Phase Change Materials and Thermoelectric Cooling Sheet for Power Battery Pack," Energies, MDPI, vol. 12(10), pages 1-14, May.
    22. Kittinan Boonma & Napol Patimaporntap & Hussein Mbulu & Piyatida Trinuruk & Kitchanon Ruangjirakit & Yossapong Laoonual & Somchai Wongwises, 2022. "A Review of the Parameters Affecting a Heat Pipe Thermal Management System for Lithium-Ion Batteries," Energies, MDPI, vol. 15(22), pages 1-16, November.
    23. Chunyu Zhao & Beile Zhang & Yuanming Zheng & Shunyuan Huang & Tongtong Yan & Xiufang Liu, 2020. "Hybrid Battery Thermal Management System in Electrical Vehicles: A Review," Energies, MDPI, vol. 13(23), pages 1-18, November.
    24. Ziming Xu & Jun Xu & Zhechen Guo & Haitao Wang & Zheng Sun & Xuesong Mei, 2022. "Design and Optimization of a Novel Microchannel Battery Thermal Management System Based on Digital Twin," Energies, MDPI, vol. 15(4), pages 1-20, February.

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