IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v135y2017icp811-822.html
   My bibliography  Save this article

Optimization of a phase change material based internal cooling system for cylindrical Li-ion battery pack and a hybrid cooling design

Author

Listed:
  • Zhao, Rui
  • Gu, Junjie
  • Liu, Jie

Abstract

An effective and compact thermal management system is essential for modern lithium-ion (Li-ion) battery powered vehicles, which involve rigorous constraints on weight and volume. In this paper, a phase change material (PCM) based battery internal cooling system is proposed by replacing the hollow mandrel in cylindrical battery with a PCM-filled mandrel, and it is tested on a fabricated steel cell. With verifying its effectiveness in cooling, as well as the accuracy of the thermal model, numerical studies are carried out on a Li-ion battery submodule consisting of 40 cylindrical batteries. Variables including PCM species (n-octadecane, n-eicosane, and n-docosane), PCM core size, and PCM core size distribution are used in the simulations to optimize the design by examining the performance indices involving temperature, temperature difference, PCM solidification time, and pack compactness. The numerical results show that the PCM cores can effectively alleviate the temperature rise inside the battery pack, and a uniform temperature distribution can be obtained when thicker PCM cores are embedded in the interior batteries. A pack compactness study indicates that the internal cooling is a space-saving design that facilitates the achievement of the high energy density of the battery pack.

Suggested Citation

  • Zhao, Rui & Gu, Junjie & Liu, Jie, 2017. "Optimization of a phase change material based internal cooling system for cylindrical Li-ion battery pack and a hybrid cooling design," Energy, Elsevier, vol. 135(C), pages 811-822.
    • Handle: RePEc:eee:energy:v:135:y:2017:i:c:p:811-822
    DOI: 10.1016/j.energy.2017.06.168
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217311635
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.06.168?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Rao, Zhonghao & Wang, Shuangfeng, 2011. "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4554-4571.
    2. Vélez, C. & Khayet, M. & Ortiz de Zárate, J.M., 2015. "Temperature-dependent thermal properties of solid/liquid phase change even-numbered n-alkanes: n-Hexadecane, n-octadecane and n-eicosane," Applied Energy, Elsevier, vol. 143(C), pages 383-394.
    3. Shah, K. & McKee, C. & Chalise, D. & Jain, A., 2016. "Experimental and numerical investigation of core cooling of Li-ion cells using heat pipes," Energy, Elsevier, vol. 113(C), pages 852-860.
    4. Samimi, Fereshteh & Babapoor, Aziz & Azizi, Mohammadmehdi & Karimi, Gholamreza, 2016. "Thermal management analysis of a Li-ion battery cell using phase change material loaded with carbon fibers," Energy, Elsevier, vol. 96(C), pages 355-371.
    5. Fernández, I.J. & Calvillo, C.F. & Sánchez-Miralles, A. & Boal, J., 2013. "Capacity fade and aging models for electric batteries and optimal charging strategy for electric vehicles," Energy, Elsevier, vol. 60(C), pages 35-43.
    6. Wang, Tao & Tseng, K.J. & Zhao, Jiyun & Wei, Zhongbao, 2014. "Thermal investigation of lithium-ion battery module with different cell arrangement structures and forced air-cooling strategies," Applied Energy, Elsevier, vol. 134(C), pages 229-238.
    7. Eddahech, Akram & Briat, Olivier & Vinassa, Jean-Michel, 2015. "Performance comparison of four lithium–ion battery technologies under calendar aging," Energy, Elsevier, vol. 84(C), pages 542-550.
    8. Zhang, Xiongwen & Kong, Xin & Li, Guojun & Li, Jun, 2014. "Thermodynamic assessment of active cooling/heating methods for lithium-ion batteries of electric vehicles in extreme conditions," Energy, Elsevier, vol. 64(C), pages 1092-1101.
    9. Zhang, Sijie & Zhao, Rui & Liu, Jie & Gu, Junjie, 2014. "Investigation on a hydrogel based passive thermal management system for lithium ion batteries," Energy, Elsevier, vol. 68(C), pages 854-861.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lalan K. Singh & Anoop K. Gupta, 2023. "Hybrid cooling-based lithium-ion battery thermal management for electric vehicles," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(4), pages 3627-3648, April.
    2. Lee, Seunghoon & Lee, Hyoseong & Jun, Yong Joo & Lee, Hoseong, 2024. "Hybrid battery thermal management system coupled with paraffin/copper foam composite phase change material," Applied Energy, Elsevier, vol. 353(PA).
    3. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    4. Ardani, M.I. & Patel, Y. & Siddiq, A. & Offer, G.J. & Martinez-Botas, R.F., 2018. "Combined experimental and numerical evaluation of the differences between convective and conductive thermal control on the performance of a lithium ion cell," Energy, Elsevier, vol. 144(C), pages 81-97.
    5. Zha, Yunfei & Meng, Xianfeng & Qin, Shuaishuai & Hou, Nairen & He, Shunquan & Huang, Caiyuan & Zuo, Hongyan & Zhao, Xiaohuan, 2023. "Performance evaluation with orthogonal experiment method of drop contact heat dissipation effects on electric vehicle lithium-ion battery," Energy, Elsevier, vol. 271(C).
    6. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    7. Nie, Binjian & Zou, Boyang & She, Xiaohui & Zhang, Tongtong & Li, Yongliang & Ding, Yulong, 2020. "Development of a heat transfer coefficient based design method of a thermal energy storage device for transport air-conditioning applications," Energy, Elsevier, vol. 196(C).
    8. Li, Jun-qiu & Fang, Linlin & Shi, Wentong & Jin, Xin, 2018. "Layered thermal model with sinusoidal alternate current for cylindrical lithium-ion battery at low temperature," Energy, Elsevier, vol. 148(C), pages 247-257.
    9. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    10. Kanbur, Baris Burak & Kumtepeli, Volkan & Duan, Fei, 2020. "Thermal performance prediction of the battery surface via dynamic mode decomposition," Energy, Elsevier, vol. 201(C).
    11. Pan, Chunjian & Vermaak, Natasha & Romero, Carlos & Neti, Sudhakar & Hoenig, Sean & Chen, Chien-Hua & Bonner, Richard, 2018. "Cost estimation and sensitivity analysis of a latent thermal energy storage system for supplementary cooling of air cooled condensers," Applied Energy, Elsevier, vol. 224(C), pages 52-68.
    12. Zhang, Wencan & Li, Xingyao & Liu, Guote & Ouyang, Nan & Yuan, Jiangfeng & Xie, Yi & Wu, Weixiong, 2024. "Optimization design of a hybrid thermal runaway propagation mitigation system for power battery module using high-dimensional surrogate models," Renewable Energy, Elsevier, vol. 225(C).
    13. Akinlabi, A.A. Hakeem & Solyali, Davut, 2020. "Configuration, design, and optimization of air-cooled battery thermal management system for electric vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 125(C).
    14. Bo Li & Wenhao Wang & Shaoyi Bei & Zhengqiang Quan, 2022. "Analysis of Heat Dissipation Performance of Battery Liquid Cooling Plate Based on Bionic Structure," Sustainability, MDPI, vol. 14(9), pages 1-16, May.
    15. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    2. Wu, Weixiong & Yang, Xiaoqing & Zhang, Guoqing & Ke, Xiufang & Wang, Ziyuan & Situ, Wenfu & Li, Xinxi & Zhang, Jiangyun, 2016. "An experimental study of thermal management system using copper mesh-enhanced composite phase change materials for power battery pack," Energy, Elsevier, vol. 113(C), pages 909-916.
    3. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    4. Bahman Shabani & Manu Biju, 2015. "Theoretical Modelling Methods for Thermal Management of Batteries," Energies, MDPI, vol. 8(9), pages 1-25, September.
    5. Zhang, Sijie & Zhao, Rui & Liu, Jie & Gu, Junjie, 2014. "Investigation on a hydrogel based passive thermal management system for lithium ion batteries," Energy, Elsevier, vol. 68(C), pages 854-861.
    6. Kang, Jianqiang & Yan, Fuwu & Zhang, Pei & Du, Changqing, 2014. "Comparison of comprehensive properties of Ni-MH (nickel-metal hydride) and Li-ion (lithium-ion) batteries in terms of energy efficiency," Energy, Elsevier, vol. 70(C), pages 618-625.
    7. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    8. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    9. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    10. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    11. Hussain, Abid & Tso, C.Y. & Chao, Christopher Y.H., 2016. "Experimental investigation of a passive thermal management system for high-powered lithium ion batteries using nickel foam-paraffin composite," Energy, Elsevier, vol. 115(P1), pages 209-218.
    12. Zhao, Rui & Liu, Jie & Gu, Junjie, 2017. "A comprehensive study on Li-ion battery nail penetrations and the possible solutions," Energy, Elsevier, vol. 123(C), pages 392-401.
    13. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    14. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    15. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    16. Zhou, Zhizuan & Wang, Dong & Peng, Yang & Li, Maoyu & Wang, Boxuan & Cao, Bei & Yang, Lizhong, 2022. "Experimental study on the thermal management performance of phase change material module for the large format prismatic lithium-ion battery," Energy, Elsevier, vol. 238(PC).
    17. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    18. Kai Chen & Ligong Yang & Yiming Chen & Bingheng Wu & Mengxuan Song, 2024. "Efficient Design of Battery Thermal Management Systems for Improving Cooling Performance and Reducing Pressure Drop," Energies, MDPI, vol. 17(10), pages 1-14, May.
    19. Mathieu, Romain & Baghdadi, Issam & Briat, Olivier & Gyan, Philippe & Vinassa, Jean-Michel, 2017. "D-optimal design of experiments applied to lithium battery for ageing model calibration," Energy, Elsevier, vol. 141(C), pages 2108-2119.
    20. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:135:y:2017:i:c:p:811-822. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.