IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v259y2020ics0306261919318070.html
   My bibliography  Save this article

Computationally efficient thermal network model and its application in optimization of battery thermal management system with phase change materials and long-term performance assessment

Author

Listed:
  • Ling, Ziye
  • Lin, Wenzhu
  • Zhang, Zhengguo
  • Fang, Xiaoming

Abstract

This paper presents a simple 2D thermal network model for a battery thermal management system with phase change materials (PCMs). An equivalent electric circuit model is developed to solve heat transfer problems that include the processes of battery heat generation and PCM thermal storage. This thermal network model is compact and accurate. The simulation time is saved by 99% compared with a conventional numerical model, whereas the average prediction error of battery temperature is lower than 1 °C. This model is applied for the rapid optimization of the PCM properties to warm up a battery pack rapidly during cold starts. The results demonstrate that the PCM suitable for thermal management under low temperatures should have a melting point of approximately 40 °C, high thermal conductivity of over 5.4 W/m K, and a low latent heat storage density of less than 0.0145 kJ/m3. Utilizing its high computation efficiency and resolution for capturing the temperature distribution in 2D, the model can quantitatively assess the long-term effect of the thermal management system on the life of a battery module during a 10,000-hour charge–discharge cycle. A lifespan model that integrates a battery capacity fade model into the thermal network is developed and the simulation results verify that a lower temperature and temperature difference reduce the capacity loss in a multi-cell module. The thermal network model is efficient to design and optimize the thermal management system for a real-size battery pack, based on the assessment of its long-term impacts on battery performance.

Suggested Citation

  • Ling, Ziye & Lin, Wenzhu & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Computationally efficient thermal network model and its application in optimization of battery thermal management system with phase change materials and long-term performance assessment," Applied Energy, Elsevier, vol. 259(C).
  • Handle: RePEc:eee:appene:v:259:y:2020:i:c:s0306261919318070
    DOI: 10.1016/j.apenergy.2019.114120
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261919318070
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2019.114120?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Xu, Xinhai & Li, Wenzheng & Xu, Ben & Qin, Jiang, 2019. "Numerical study on a water cooling system for prismatic LiFePO4 batteries at abused operating conditions," Applied Energy, Elsevier, vol. 250(C), pages 404-412.
    2. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    3. Zhu, Jiangong & Knapp, Michael & Darma, Mariyam Susana Dewi & Fang, Qiaohua & Wang, Xueyuan & Dai, Haifeng & Wei, Xuezhe & Ehrenberg, Helmut, 2019. "An improved electro-thermal battery model complemented by current dependent parameters for vehicular low temperature application," Applied Energy, Elsevier, vol. 248(C), pages 149-161.
    4. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    5. Ling, Ziye & Chen, Jiajie & Fang, Xiaoming & Zhang, Zhengguo & Xu, Tao & Gao, Xuenong & Wang, Shuangfeng, 2014. "Experimental and numerical investigation of the application of phase change materials in a simulative power batteries thermal management system," Applied Energy, Elsevier, vol. 121(C), pages 104-113.
    6. Ling, Ziye & Wen, Xiaoyan & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Thermal management performance of phase change materials with different thermal conductivities for Li-ion battery packs operated at low temperatures," Energy, Elsevier, vol. 144(C), pages 977-983.
    7. Ling, Ziye & Wang, Fangxian & Fang, Xiaoming & Gao, Xuenong & Zhang, Zhengguo, 2015. "A hybrid thermal management system for lithium ion batteries combining phase change materials with forced-air cooling," Applied Energy, Elsevier, vol. 148(C), pages 403-409.
    8. Wang, Qian-Kun & He, Yi-Jun & Shen, Jia-Ni & Ma, Zi-Feng & Zhong, Guo-Bin, 2017. "A unified modeling framework for lithium-ion batteries: An artificial neural network based thermal coupled equivalent circuit model approach," Energy, Elsevier, vol. 138(C), pages 118-132.
    9. Ling, Ziye & Zhang, Zhengguo & Shi, Guoquan & Fang, Xiaoming & Wang, Lei & Gao, Xuenong & Fang, Yutang & Xu, Tao & Wang, Shuangfeng & Liu, Xiaohong, 2014. "Review on thermal management systems using phase change materials for electronic components, Li-ion batteries and photovoltaic modules," Renewable and Sustainable Energy Reviews, Elsevier, vol. 31(C), pages 427-438.
    10. Jaguemont, J. & Boulon, L. & Dubé, Y., 2016. "A comprehensive review of lithium-ion batteries used in hybrid and electric vehicles at cold temperatures," Applied Energy, Elsevier, vol. 164(C), pages 99-114.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Qin, Yudi & Xu, Zhoucheng & Xiao, Shengran & Gao, Ming & Bai, Jian & Liebig, Dorothea & Lu, Languang & Han, Xuebing & Li, Yalun & Du, Jiuyu & Ouyang, Minggao, 2023. "Temperature consistency–oriented rapid heating strategy combining pulsed operation and external thermal management for lithium-ion batteries," Applied Energy, Elsevier, vol. 335(C).
    2. Cao, Jiahao & He, Yangjing & Feng, Jinxin & Lin, Shao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Mini-channel cold plate with nano phase change material emulsion for Li-ion battery under high-rate discharge," Applied Energy, Elsevier, vol. 279(C).
    3. Jianhao Gu & Jiajie Du & Yuxin Li & Jinpei Li & Longfei Chen & Yan Chai & Yongli Li, 2023. "Preparation and Characterization of n-Octadecane@SiO 2 /GO and n-Octadecane@SiO 2 /Ag Nanoencapsulated Phase Change Material for Immersion Cooling of Li-Ion Battery," Energies, MDPI, vol. 16(3), pages 1-16, February.
    4. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    5. Chen, Quanyi & Zhang, Xuan & Nie, Pengbo & Zhang, Siwei & Wei, Guodan & Sun, Hongbin, 2023. "A fast thermal simulation and dynamic feedback control framework for lithium-ion batteries," Applied Energy, Elsevier, vol. 350(C).
    6. Ling, Ziye & Luo, Mingyun & Song, Jiaqi & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming, 2021. "A fast-heat battery system using the heat released from detonated supercooled phase change materials," Energy, Elsevier, vol. 219(C).
    7. Luo, Jie & Gu, Heng & Wang, Shuo & Wang, Hao & Zou, Deqiu, 2022. "A coupled power battery cooling system based on phase change material and its influencing factors," Applied Energy, Elsevier, vol. 326(C).
    8. Lin, Shao & Ling, Ziye & Li, Suimin & Cai, Chuyue & Zhang, Zhengguo & Fang, Xiaoming, 2023. "Mitigation of lithium-ion battery thermal runaway and inhibition of thermal runaway propagation using inorganic salt hydrate with integrated latent heat and thermochemical storage," Energy, Elsevier, vol. 266(C).
    9. Weng, Jingwen & Xiao, Changren & Ouyang, Dongxu & Yang, Xiaoqing & Chen, Mingyi & Zhang, Guoqing & Yuen, Richard Kwok Kit & Wang, Jian, 2022. "Mitigation effects on thermal runaway propagation of structure-enhanced phase change material modules with flame retardant additives," Energy, Elsevier, vol. 239(PC).
    10. Yin, Jianbao & Wang, Shisong & Hou, Xu & Wang, Zixian & Ye, Mengyan & Xing, Yuming, 2023. "Transient prediction model of finned tube energy storage system based on thermal network," Applied Energy, Elsevier, vol. 336(C).
    11. Cheng, Gong & Wang, Zhangzhou & Wang, Xinzhi & He, Yurong, 2022. "All-climate thermal management structure for batteries based on expanded graphite/polymer composite phase change material with a high thermal and electrical conductivity," Applied Energy, Elsevier, vol. 322(C).
    12. Zhang, Wencan & Li, Xingyao & Liu, Guote & Ouyang, Nan & Yuan, Jiangfeng & Xie, Yi & Wu, Weixiong, 2024. "Optimization design of a hybrid thermal runaway propagation mitigation system for power battery module using high-dimensional surrogate models," Renewable Energy, Elsevier, vol. 225(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    2. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    3. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    4. Murali, G. & Sravya, G.S.N. & Jaya, J. & Naga Vamsi, V., 2021. "A review on hybrid thermal management of battery packs and it's cooling performance by enhanced PCM," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    5. Thomas Imre Cyrille Buidin & Florin Mariasiu, 2021. "Battery Thermal Management Systems: Current Status and Design Approach of Cooling Technologies," Energies, MDPI, vol. 14(16), pages 1-32, August.
    6. Liu, Yuanzhi & Zhang, Jie, 2019. "Design a J-type air-based battery thermal management system through surrogate-based optimization," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    7. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    8. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    9. Hong Shi & Mengmeng Cheng & Yi Feng & Chenghui Qiu & Caiyue Song & Nenglin Yuan & Chuanzhi Kang & Kaijie Yang & Jie Yuan & Yonghao Li, 2023. "Thermal Management Techniques for Lithium-Ion Batteries Based on Phase Change Materials: A Systematic Review and Prospective Recommendations," Energies, MDPI, vol. 16(2), pages 1-23, January.
    10. Behi, Hamidreza & Karimi, Danial & Jaguemont, Joris & Gandoman, Foad Heidari & Kalogiannis, Theodoros & Berecibar, Maitane & Van Mierlo, Joeri, 2021. "Novel thermal management methods to improve the performance of the Li-ion batteries in high discharge current applications," Energy, Elsevier, vol. 224(C).
    11. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    12. Shen, Zu-Guo & Chen, Shuai & Liu, Xun & Chen, Ben, 2021. "A review on thermal management performance enhancement of phase change materials for vehicle lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    13. Anisha & Anil Kumar, 2023. "Identification and Mitigation of Shortcomings in Direct and Indirect Liquid Cooling-Based Battery Thermal Management System," Energies, MDPI, vol. 16(9), pages 1-21, April.
    14. Basu, Suman & Hariharan, Krishnan S. & Kolake, Subramanya Mayya & Song, Taewon & Sohn, Dong Kee & Yeo, Taejung, 2016. "Coupled electrochemical thermal modelling of a novel Li-ion battery pack thermal management system," Applied Energy, Elsevier, vol. 181(C), pages 1-13.
    15. Giorgio Previati & Giampiero Mastinu & Massimiliano Gobbi, 2022. "Thermal Management of Electrified Vehicles—A Review," Energies, MDPI, vol. 15(4), pages 1-29, February.
    16. Bragadeshwaran Ashok & Chidambaram Kannan & Byron Mason & Sathiaseelan Denis Ashok & Vairavasundaram Indragandhi & Darsh Patel & Atharva Sanjay Wagh & Arnav Jain & Chellapan Kavitha, 2022. "Towards Safer and Smarter Design for Lithium-Ion-Battery-Powered Electric Vehicles: A Comprehensive Review on Control Strategy Architecture of Battery Management System," Energies, MDPI, vol. 15(12), pages 1-44, June.
    17. Qin, Yudi & Du, Jiuyu & Lu, Languang & Gao, Ming & Haase, Frank & Li, Jianqiu & Ouyang, Minggao, 2020. "A rapid lithium-ion battery heating method based on bidirectional pulsed current: Heating effect and impact on battery life," Applied Energy, Elsevier, vol. 280(C).
    18. Kahwaji, Samer & Johnson, Michel B. & Kheirabadi, Ali C. & Groulx, Dominic & White, Mary Anne, 2018. "A comprehensive study of properties of paraffin phase change materials for solar thermal energy storage and thermal management applications," Energy, Elsevier, vol. 162(C), pages 1169-1182.
    19. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    20. Cao, Jiahao & He, Yangjing & Feng, Jinxin & Lin, Shao & Ling, Ziye & Zhang, Zhengguo & Fang, Xiaoming, 2020. "Mini-channel cold plate with nano phase change material emulsion for Li-ion battery under high-rate discharge," Applied Energy, Elsevier, vol. 279(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:259:y:2020:i:c:s0306261919318070. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.