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Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios

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  • Dawo, Fabian
  • Eyerer, Sebastian
  • Pili, Roberto
  • Wieland, Christoph
  • Spliethoff, Hartmut

Abstract

Organic Rankine Cycles (ORC) are a promising technology to generate power from low temperature heat sources and can therefore help transform current energy systems into renewable ones. However, ORCs are often affected by a wide range of operating conditions with a high share of part load operation. Therefore, detailed component models are necessary for the design of these ORC modules. In this study, systematical experimental investigations were conducted on two identical twin-screw expanders with different built-in volume ratios. The expander measurements covered the entire operational range of the ORC test rig and the expander by methodically varying rotational speed, mass flow, inlet pressure and superheating at constant expander outlet pressure. The experimental data is then utilized to validate a semi-empirical model of the twin-screw expander. Subsequently, the validated expander model is used to determine the optimum built-in volume ratio of an expander supplied by a wide range of heat source temperatures and mass flows and fluctuating heat source mass flows.

Suggested Citation

  • Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    • Handle: RePEc:eee:appene:v:282:y:2021:i:pa:s030626192031552x
    DOI: 10.1016/j.apenergy.2020.116139
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    Cited by:

    1. Meng, Dongyu & Liu, Qiang & Ji, Zhongli, 2022. "Effects of two-phase expander on the thermoeconomics of organic double-flash cycles for geothermal power generation," Energy, Elsevier, vol. 239(PD).
    2. Jin, Yunli & Gao, Naiping & Zhu, Tong, 2022. "Effect of resistive load characteristics on the performance of Organic Rankine cycle (ORC)," Energy, Elsevier, vol. 246(C).
    3. Feng, Yong-qiang & Liang, Hui-jie & Xu, Kangjing & Wang, Yu & Lu, Yuanyuan & Lin, Chih-Hung & Hung, Tzu-Chen, 2023. "Experimental study on the performance of a great progress 10 kW organic Rankine cycle for low-grade heat source based on scroll-type expander," Energy, Elsevier, vol. 284(C).
    4. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Wang, Yan & Lei, Biao & Wu, Yuting, 2022. "Performance limits of the single screw expander in organic Rankine cycle with ensemble learning and hyperdimensional evolutionary many-objective optimization algorithm intervention," Energy, Elsevier, vol. 245(C).
    5. Dawo, Fabian & Fleischmann, Jonas & Kaufmann, Florian & Schifflechner, Christopher & Eyerer, Sebastian & Wieland, Christoph & Spliethoff, Hartmut, 2021. "R1224yd(Z), R1233zd(E) and R1336mzz(Z) as replacements for R245fa: Experimental performance, interaction with lubricants and environmental impact," Applied Energy, Elsevier, vol. 288(C).
    6. Weitzer, Maximilian & Müller, Dominik & Karl, Jürgen, 2022. "Two-phase expansion processes in heat pump – ORC systems (Carnot batteries) with volumetric machines for enhanced off-design efficiency," Renewable Energy, Elsevier, vol. 199(C), pages 720-732.

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