IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v178y2019icp867-878.html
   My bibliography  Save this article

Experimental and numerical investigation of direct liquid injection into an ORC twin-screw expander

Author

Listed:
  • Eyerer, Sebastian
  • Dawo, Fabian
  • Rieger, Florian
  • Schuster, Andreas
  • Aumann, Richard
  • Wieland, Christoph
  • Spliethoff, Hartmut

Abstract

The Organic Rankine Cycle (ORC) is a thermal engine, which is used to convert low temperature heat to electrical power using organic working fluids. It is an established technique for waste heat recovery and for the utilization of renewable heat. This study presents a novel operational strategy of an ORC, which allows for reliable control of process parameters while simultaneously ensuring high power output. Preheated liquid working fluid is injected directly into a volumetric screw expander at an intermediate pressure level. The injected mass flow bypasses the evaporator and can be controlled by a valve. Thus, direct liquid injection into the expander reduces the exhaust temperature, leading to a lower risk of thermal damages in case of a hermetic or semi-hermetic expander. This strategy is analyzed experimentally and compared with a system simulation. The experimental and simulation results show that the exhaust vapor temperature can be reduced by approx. 40 K for the investigated operational conditions. This enables the expander to run at higher live vapor conditions by simultaneously ensuring sufficient cooling of the generator and thus allows for up to 40% higher power production depending on the operational conditions.

Suggested Citation

  • Eyerer, Sebastian & Dawo, Fabian & Rieger, Florian & Schuster, Andreas & Aumann, Richard & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental and numerical investigation of direct liquid injection into an ORC twin-screw expander," Energy, Elsevier, vol. 178(C), pages 867-878.
    • Handle: RePEc:eee:energy:v:178:y:2019:i:c:p:867-878
    DOI: 10.1016/j.energy.2019.04.172
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219308059
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.04.172?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wieland, Christoph & Meinel, Dominik & Eyerer, Sebastian & Spliethoff, Hartmut, 2016. "Innovative CHP concept for ORC and its benefit compared to conventional concepts," Applied Energy, Elsevier, vol. 183(C), pages 478-490.
    2. Eyerer, Sebastian & Wieland, Christoph & Vandersickel, Annelies & Spliethoff, Hartmut, 2016. "Experimental study of an ORC (Organic Rankine Cycle) and analysis of R1233zd-E as a drop-in replacement for R245fa for low temperature heat utilization," Energy, Elsevier, vol. 103(C), pages 660-671.
    3. Lei, Biao & Wang, Wei & Wu, Yu-Ting & Ma, Chong-Fang & Wang, Jing-Fu & Zhang, Lei & Li, Chuang & Zhao, Ying-Kun & Zhi, Rui-Ping, 2016. "Development and experimental study on a single screw expander integrated into an Organic Rankine Cycle," Energy, Elsevier, vol. 116(P1), pages 43-52.
    4. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    5. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    6. Tian, Yafen & Xing, Ziwen & He, Zhilong & Wu, Huagen, 2017. "Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications," Energy, Elsevier, vol. 141(C), pages 692-701.
    7. Ziviani, Davide & Groll, Eckhard A. & Braun, James E. & De Paepe, Michel & van den Broek, Martijn, 2018. "Analysis of an organic Rankine cycle with liquid-flooded expansion and internal regeneration (ORCLFE)," Energy, Elsevier, vol. 144(C), pages 1092-1106.
    8. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    9. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    10. Yao, Sheng & Zhang, Yufeng & Deng, Na & Yu, Xiaohui & Dong, Shengming, 2019. "Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions," Applied Energy, Elsevier, vol. 236(C), pages 1218-1230.
    11. Eyerer, Sebastian & Dawo, Fabian & Kaindl, Johannes & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental investigation of modern ORC working fluids R1224yd(Z) and R1233zd(E) as replacements for R245fa," Applied Energy, Elsevier, vol. 240(C), pages 946-963.
    12. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Briola, Stefano & Gabbrielli, Roberto & Baccioli, Andrea & Fino, Andrea & Bischi, Aldo, 2021. "Thermo-economic analysis of a novel trigeneration cycle enabled by two-phase machines," Energy, Elsevier, vol. 227(C).
    2. Feng, Yong-qiang & Liang, Hui-jie & Xu, Kangjing & Wang, Yu & Lu, Yuanyuan & Lin, Chih-Hung & Hung, Tzu-Chen, 2023. "Experimental study on the performance of a great progress 10 kW organic Rankine cycle for low-grade heat source based on scroll-type expander," Energy, Elsevier, vol. 284(C).
    3. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    4. Zhang, Hong-Hu & Zhang, Yi-Fan & Feng, Yong-Qiang & Chang, Jen-Chieh & Chang, Chao-Wei & Xi, Huan & Gong, Liang & Hung, Tzu-Chen & Li, Ming-Jia, 2023. "The parametric analysis on the system behaviors with scroll expanders employed in the ORC system: An experimental comparison," Energy, Elsevier, vol. 268(C).
    5. Eyerer, Sebastian & Dawo, Fabian & Wieland, Christoph & Spliethoff, Hartmut, 2020. "Advanced ORC architecture for geothermal combined heat and power generation," Energy, Elsevier, vol. 205(C).
    6. Lei, Biao & Yu, Hai-bin & Li, Guo-qiang & Wu, Yu-Ting & Wang, Wei, 2022. "Thermodynamic investigations on internal generator cooling for hermetic expanders in Organic Rankine Cycles," Energy, Elsevier, vol. 251(C).
    7. Xander van Heule & Michel De Paepe & Steven Lecompte, 2022. "Two-Phase Volumetric Expanders: A Review of the State-of-the-Art," Energies, MDPI, vol. 15(14), pages 1-14, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    2. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    3. Guo, Zhiyu & Zhang, Cancan & Wu, Yuting & Lei, Biao & Yan, Dong & Zhi, Ruiping & Shen, Lili, 2020. "Numerical optimization of intake and exhaust structure and experimental verification on single-screw expander for small-scale ORC applications," Energy, Elsevier, vol. 199(C).
    4. Eyerer, Sebastian & Dawo, Fabian & Kaindl, Johannes & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental investigation of modern ORC working fluids R1224yd(Z) and R1233zd(E) as replacements for R245fa," Applied Energy, Elsevier, vol. 240(C), pages 946-963.
    5. Giuffrida, Antonio, 2018. "A theoretical study on the performance of a scroll expander in an organic Rankine cycle with hydrofluoroolefins (HFOs) in place of R245fa," Energy, Elsevier, vol. 161(C), pages 1172-1180.
    6. Francesconi, M. & Caposciutti, G. & Antonelli, M., 2018. "An experimental and numerical analysis of the performances of a Wankel steam expander," Energy, Elsevier, vol. 164(C), pages 615-626.
    7. Eyerer, S. & Schifflechner, C. & Hofbauer, S. & Bauer, W. & Wieland, C. & Spliethoff, H., 2020. "Combined heat and power from hydrothermal geothermal resources in Germany: An assessment of the potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    8. Peris, Bernardo & Navarro-Esbrí, Joaquín & Mateu-Royo, Carlos & Mota-Babiloni, Adrián & Molés, Francisco & Gutiérrez-Trashorras, Antonio J. & Amat-Albuixech, Marta, 2020. "Thermo-economic optimization of small-scale Organic Rankine Cycle: A case study for low-grade industrial waste heat recovery," Energy, Elsevier, vol. 213(C).
    9. Gaosheng Li & Hongguang Zhang & Fubin Yang & Songsong Song & Ying Chang & Fei Yu & Jingfu Wang & Baofeng Yao, 2016. "Preliminary Development of a Free Piston Expander–Linear Generator for Small-Scale Organic Rankine Cycle (ORC) Waste Heat Recovery System," Energies, MDPI, vol. 9(4), pages 1-18, April.
    10. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    11. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    12. Francesconi, Marco & Antonelli, Marco, 2017. "A numerical model for the prediction of the fluid dynamic and mechanical losses of a Wankel-type expansion device," Applied Energy, Elsevier, vol. 205(C), pages 225-235.
    13. Roberto Pili & Hartmut Spliethoff & Christoph Wieland, 2017. "Dynamic Simulation of an Organic Rankine Cycle—Detailed Model of a Kettle Boiler," Energies, MDPI, vol. 10(4), pages 1-28, April.
    14. Li, Guoqiang & Lei, Biao & Wu, Yuting & Zhi, Ruiping & Zhao, Yingkun & Guo, Zhiyu & Liu, Guangyu & Ma, Chongfang, 2018. "Influence of inlet pressure and rotational speed on the performance of high pressure single screw expander prototype," Energy, Elsevier, vol. 147(C), pages 279-285.
    15. Imran, Muhammad & Haglind, Fredrik & Asim, Muhammad & Zeb Alvi, Jahan, 2018. "Recent research trends in organic Rankine cycle technology: A bibliometric approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 552-562.
    16. Alshammari, Fuhaid & Pesyridis, Apostolos & Karvountzis-Kontakiotis, Apostolos & Franchetti, Ben & Pesmazoglou, Yagos, 2018. "Experimental study of a small scale organic Rankine cycle waste heat recovery system for a heavy duty diesel engine with focus on the radial inflow turbine expander performance," Applied Energy, Elsevier, vol. 215(C), pages 543-555.
    17. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    18. Xu, Weicong & Deng, Shuai & Su, Wen & Zhang, Ying & Zhao, Li & Yu, Zhixin, 2018. "How to approach Carnot cycle via zeotropic working fluid: Research methodology and case study," Energy, Elsevier, vol. 144(C), pages 576-586.
    19. Wang, Chuang & Xing, Ziwen & Sun, Shizhong & He, Zhilong, 2020. "Loss analysis of oil-free twin-screw expanders for recovering energy in fuel cell systems by means of p-θ diagrams," Energy, Elsevier, vol. 201(C).
    20. Dawo, Fabian & Fleischmann, Jonas & Kaufmann, Florian & Schifflechner, Christopher & Eyerer, Sebastian & Wieland, Christoph & Spliethoff, Hartmut, 2021. "R1224yd(Z), R1233zd(E) and R1336mzz(Z) as replacements for R245fa: Experimental performance, interaction with lubricants and environmental impact," Applied Energy, Elsevier, vol. 288(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:178:y:2019:i:c:p:867-878. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.