IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v141y2017icp692-701.html
   My bibliography  Save this article

Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications

Author

Listed:
  • Tian, Yafen
  • Xing, Ziwen
  • He, Zhilong
  • Wu, Huagen

Abstract

In steam pipeline pressure energy recovery application, twin-screw expander is a promising approach to recover waste pressure energy dissipated in the throttling process. Since the expander operates at off-design condition in most circumstances, regulating expander capacity under fluctuating operating conditions appears to be an urgent problem. In this paper, a thermodynamic mathematical model is developed to study the performance of twin-screw steam expander under fluctuating operating conditions. In the modeling, suction pressure loss is taken into account, as well as leakage and heat transfer during the two-phase expansion process. Simulation results show that the filling factor varies 0.82–0.88 and isentropic efficiency varies 0.73–0.83, which proves twin-screw expander an efficient technology in steam pipeline pressure recovery application. Compared to suction pressure and back pressure, rotational speed affects the suction pressure loss more significantly. Increasing rotational speed has a negative effect on filling factor and larger expansion ratio leads to higher isentropic efficiency. In addition, over-expansion results in more energy loss than under-expansion. Therefore, the built-in volume ratio should be elaborately designed to ensure the expander operating at an under-expansion condition. Furthermore, rotational speed adjustment is recommended as the currently most convenient and efficient way for expander capacity regulation.

Suggested Citation

  • Tian, Yafen & Xing, Ziwen & He, Zhilong & Wu, Huagen, 2017. "Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications," Energy, Elsevier, vol. 141(C), pages 692-701.
    • Handle: RePEc:eee:energy:v:141:y:2017:i:c:p:692-701
    DOI: 10.1016/j.energy.2017.09.128
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217316481
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.09.128?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Cho, Soo-Yong & Cho, Chong-Hyun & Ahn, Kook-Young & Lee, Young Duk, 2014. "A study of the optimal operating conditions in the organic Rankine cycle using a turbo-expander for fluctuations of the available thermal energy," Energy, Elsevier, vol. 64(C), pages 900-911.
    2. Bouvier, Jean-Louis & Lemort, Vincent & Michaux, Ghislain & Salagnac, Patrick & Kientz, Thiebaut, 2016. "Experimental study of an oil-free steam piston expander for micro-combined heat and power systems," Applied Energy, Elsevier, vol. 169(C), pages 788-798.
    3. Declaye, Sébastien & Quoilin, Sylvain & Guillaume, Ludovic & Lemort, Vincent, 2013. "Experimental study on an open-drive scroll expander integrated into an ORC (Organic Rankine Cycle) system with R245fa as working fluid," Energy, Elsevier, vol. 55(C), pages 173-183.
    4. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2016. "Characterizing the performance of a single-screw expander in a small-scale organic Rankine cycle for waste heat recovery," Applied Energy, Elsevier, vol. 181(C), pages 155-170.
    5. Li, Jing & Li, Pengcheng & Gao, Guangtao & Pei, Gang & Su, Yuehong & Ji, Jie, 2017. "Thermodynamic and economic investigation of a screw expander-based direct steam generation solar cascade Rankine cycle system using water as thermal storage fluid," Applied Energy, Elsevier, vol. 195(C), pages 137-151.
    6. Li, Jing & Li, Pengcheng & Pei, Gang & Alvi, Jahan Zeb & Ji, Jie, 2016. "Analysis of a novel solar electricity generation system using cascade Rankine cycle and steam screw expander," Applied Energy, Elsevier, vol. 165(C), pages 627-638.
    7. Kostowski, Wojciech J. & Usón, Sergio, 2013. "Thermoeconomic assessment of a natural gas expansion system integrated with a co-generation unit," Applied Energy, Elsevier, vol. 101(C), pages 58-66.
    8. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    9. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    10. Sanaye, Sepehr & Mohammadi Nasab, Amir, 2012. "Modeling and optimizing a CHP system for natural gas pressure reduction plant," Energy, Elsevier, vol. 40(1), pages 358-369.
    11. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    12. Guoqiang Li & Yuting Wu & Yeqiang Zhang & Ruiping Zhi & Jingfu Wang & Chongfang Ma, 2016. "Performance Study on a Single-Screw Expander for a Small-Scale Pressure Recovery System," Energies, MDPI, vol. 10(1), pages 1-14, December.
    13. Bouvier, Jean-Louis & Michaux, Ghislain & Salagnac, Patrick & Nepveu, François & Rochier, Dominique & Kientz, Thiebaut, 2015. "Experimental characterisation of a solar parabolic trough collector used in a micro-CHP (micro-cogeneration) system with direct steam generation," Energy, Elsevier, vol. 83(C), pages 474-485.
    14. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Francesconi, M. & Caposciutti, G. & Antonelli, M., 2018. "An experimental and numerical analysis of the performances of a Wankel steam expander," Energy, Elsevier, vol. 164(C), pages 615-626.
    2. Zhilong He & Tao Wang & Xiaolin Wang & Xueyuan Peng & Ziwen Xing, 2018. "Experimental Investigation into the Effect of Oil Injection on the Performance of a Variable Speed Twin-Screw Compressor," Energies, MDPI, vol. 11(6), pages 1-14, May.
    3. Junying Wei & Qi Hua & Jidai Wang & Zheng Jiang & Jihong Wang & Liang Yuan, 2020. "Overview of the Development and Application of the Twin Screw Expander," Energies, MDPI, vol. 13(24), pages 1-26, December.
    4. Xiong, Yaxuan & Zhang, Aitonglu & Peng, Xiaodong & Yao, Chenhua & Wang, Nan & Wu, Yuting & Xu, Qian & Ma, Chongfang, 2023. "Investigation of a sole gas expander for gas pressure regulation and energy recovery," Energy, Elsevier, vol. 281(C).
    5. Lee, Sehyeok & Kim, Dohoon & Ha, Honggeun & Kim, Min Soo, 2023. "Pressure energy recovery of LNG integrated with multi-stage feedwater fuel preheaters in a combined cycle power plant," Energy, Elsevier, vol. 285(C).
    6. Wen, Qiangyu & Zhi, Ruiping & Wu, Yuting & Lei, Biao & Liu, Shanwei & Shen, Lili, 2020. "Performance optimization of a heat pump integrated with a single-screw refrigeration compressor with liquid refrigerant injection," Energy, Elsevier, vol. 207(C).
    7. Eyerer, Sebastian & Dawo, Fabian & Rieger, Florian & Schuster, Andreas & Aumann, Richard & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental and numerical investigation of direct liquid injection into an ORC twin-screw expander," Energy, Elsevier, vol. 178(C), pages 867-878.
    8. Kim, Jungwan & Ha, Yunseok & Zahorulko, Andriy & Lee, Yongbok, 2021. "Performance assessments and simulations of ROT (radial outflow turbine) for back-pressure turbine generator system," Energy, Elsevier, vol. 228(C).
    9. Guo, Zhiyu & Zhang, Cancan & Wu, Yuting & Lei, Biao & Yan, Dong & Zhi, Ruiping & Shen, Lili, 2020. "Numerical optimization of intake and exhaust structure and experimental verification on single-screw expander for small-scale ORC applications," Energy, Elsevier, vol. 199(C).
    10. Paolo Iodice & Giuseppe Langella & Amedeo Amoresano, 2020. "Exergetic Analysis of a New Direct Steam Generation Solar Plant Using Screw Expanders," Energies, MDPI, vol. 13(3), pages 1-19, February.
    11. Piero Danieli & Gianluca Carraro & Andrea Lazzaretto, 2020. "Thermodynamic and Economic Feasibility of Energy Recovery from Pressure Reduction Stations in Natural Gas Distribution Networks," Energies, MDPI, vol. 13(17), pages 1-19, August.
    12. Yao, Sheng & Zhang, Yufeng & Deng, Na & Yu, Xiaohui & Dong, Shengming, 2019. "Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions," Applied Energy, Elsevier, vol. 236(C), pages 1218-1230.
    13. Wang, Chuang & Xing, Ziwen & Sun, Shizhong & He, Zhilong, 2020. "Loss analysis of oil-free twin-screw expanders for recovering energy in fuel cell systems by means of p-θ diagrams," Energy, Elsevier, vol. 201(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Guoqiang & Lei, Biao & Wu, Yuting & Zhi, Ruiping & Zhao, Yingkun & Guo, Zhiyu & Liu, Guangyu & Ma, Chongfang, 2018. "Influence of inlet pressure and rotational speed on the performance of high pressure single screw expander prototype," Energy, Elsevier, vol. 147(C), pages 279-285.
    2. Eppinger, Bernd & Zigan, Lars & Karl, Jürgen & Will, Stefan, 2020. "Pumped thermal energy storage with heat pump-ORC-systems: Comparison of latent and sensible thermal storages for various fluids," Applied Energy, Elsevier, vol. 280(C).
    3. Casari, Nicola & Fadiga, Ettore & Pinelli, Michele & Randi, Saverio & Suman, Alessio & Ziviani, Davide, 2020. "Investigation of flow characteristics in a single screw expander: A numerical approach," Energy, Elsevier, vol. 213(C).
    4. Xiong, Yaxuan & An, Shuo & Xu, Peng & Ding, Yulong & Li, Chuan & Zhang, Qunli & Chen, Hongbing, 2018. "A novel expander-depending natural gas pressure regulation configuration: Performance analysis," Applied Energy, Elsevier, vol. 220(C), pages 21-35.
    5. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    6. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Wang, Yan & Lei, Biao & Wu, Yuting, 2022. "Performance limits of the single screw expander in organic Rankine cycle with ensemble learning and hyperdimensional evolutionary many-objective optimization algorithm intervention," Energy, Elsevier, vol. 245(C).
    7. Shen, Lili & Wang, Wei & Wu, Yuting & Lei, Biao & Zhi, Ruiping & Lu, Yuanwei & Wang, Jingfu & Ma, Chongfang, 2018. "A study of clearance height on the performance of single-screw expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 153(C), pages 45-55.
    8. Lecompte, Steven & Gusev, Sergei & Vanslambrouck, Bruno & De Paepe, Michel, 2018. "Experimental results of a small-scale organic Rankine cycle: Steady state identification and application to off-design model validation," Applied Energy, Elsevier, vol. 226(C), pages 82-106.
    9. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    10. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    11. Guo, Zhiyu & Zhang, Cancan & Wu, Yuting & Lei, Biao & Yan, Dong & Zhi, Ruiping & Shen, Lili, 2020. "Numerical optimization of intake and exhaust structure and experimental verification on single-screw expander for small-scale ORC applications," Energy, Elsevier, vol. 199(C).
    12. Ziviani, Davide & Groll, Eckhard A. & Braun, James E. & De Paepe, Michel & van den Broek, Martijn, 2018. "Analysis of an organic Rankine cycle with liquid-flooded expansion and internal regeneration (ORCLFE)," Energy, Elsevier, vol. 144(C), pages 1092-1106.
    13. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    14. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    15. Wronski, Jorrit & Imran, Muhammad & Skovrup, Morten Juel & Haglind, Fredrik, 2019. "Experimental and numerical analysis of a reciprocating piston expander with variable valve timing for small-scale organic Rankine cycle power systems," Applied Energy, Elsevier, vol. 247(C), pages 403-416.
    16. Wang, Chuang & Xing, Ziwen & Sun, Shizhong & He, Zhilong, 2020. "Loss analysis of oil-free twin-screw expanders for recovering energy in fuel cell systems by means of p-θ diagrams," Energy, Elsevier, vol. 201(C).
    17. Jin, Yunli & Gao, Naiping & Zhu, Tong, 2022. "Effect of resistive load characteristics on the performance of Organic Rankine cycle (ORC)," Energy, Elsevier, vol. 246(C).
    18. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2016. "Characterizing the performance of a single-screw expander in a small-scale organic Rankine cycle for waste heat recovery," Applied Energy, Elsevier, vol. 181(C), pages 155-170.
    19. Giuffrida, Antonio, 2018. "A theoretical study on the performance of a scroll expander in an organic Rankine cycle with hydrofluoroolefins (HFOs) in place of R245fa," Energy, Elsevier, vol. 161(C), pages 1172-1180.
    20. Dellicompagni, Pablo & Saravia, Luis & Altamirano, Martín & Franco, Judith, 2018. "Simulation and testing of a solar reciprocating steam engine," Energy, Elsevier, vol. 151(C), pages 662-674.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:141:y:2017:i:c:p:692-701. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.