IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v181y2016icp155-170.html
   My bibliography  Save this article

Characterizing the performance of a single-screw expander in a small-scale organic Rankine cycle for waste heat recovery

Author

Listed:
  • Ziviani, D.
  • Gusev, S.
  • Lecompte, S.
  • Groll, E.A.
  • Braun, J.E.
  • Horton, W.T.
  • van den Broek, M.
  • De Paepe, M.

Abstract

This paper focuses on the experimental and numerical characterizations of a single-screw expander for waste heat recovery organic Rankine cycle (ORC) applications. A down-scaled industrial ORC test-rig has been tested with two different working fluids, R245fa and SES36. The hot source inlet temperature has been set to 125°C and the maximum expander inlet pressure was limited to 1200kPa. A total of 102 steady-state points have been collected by varying the expander pressure ratio between 3 and 9 with rotational speeds in the range from 2000rpm to 3300rpm. The experimental results allowed to assess the relationship between internal built-in volume ratio and imposed expansion ratio at different rotational speeds with respect to shaft and overall isentropic efficiency as well as volumetric performance in terms of filling factor. Results showed that while R245fa allowed approximately a 10% higher power output, the single-screw expander was performing at higher isentropic efficiency with SES36 due to higher pressure ratio achievable under the given working conditions and system limitations which also led to a better matching between ORC system and volumetric expander performance. A semi-empirical model has been developed and calibrated to break down the expander internal losses in the case of R245fa. The model has been exercised to investigate the effect of potential design improvements on the overall performance. The friction losses played a major role in the total loss count followed by suction pressure drops and leakages. As a consequence, the effect of lubrication should be further investigated to reduce leakages and friction. This study demonstrates the potential of single-screw technology as volumetric expander for ORC applications.

Suggested Citation

  • Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2016. "Characterizing the performance of a single-screw expander in a small-scale organic Rankine cycle for waste heat recovery," Applied Energy, Elsevier, vol. 181(C), pages 155-170.
    • Handle: RePEc:eee:appene:v:181:y:2016:i:c:p:155-170
    DOI: 10.1016/j.apenergy.2016.08.048
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261916311357
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2016.08.048?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Lu, Yuanwei & He, Wei & Wu, Yuting & Ji, Weining & Ma, Chongfang & Guo, Hang, 2013. "Performance study on compressed air refrigeration system based on single screw expander," Energy, Elsevier, vol. 55(C), pages 762-768.
    2. Desideri, Adriano & Gusev, Sergei & van den Broek, Martijn & Lemort, Vincent & Quoilin, Sylvain, 2016. "Experimental comparison of organic fluids for low temperature ORC (organic Rankine cycle) systems for waste heat recovery applications," Energy, Elsevier, vol. 97(C), pages 460-469.
    3. Bouvier, Jean-Louis & Lemort, Vincent & Michaux, Ghislain & Salagnac, Patrick & Kientz, Thiebaut, 2016. "Experimental study of an oil-free steam piston expander for micro-combined heat and power systems," Applied Energy, Elsevier, vol. 169(C), pages 788-798.
    4. Maraver, Daniel & Royo, Javier & Lemort, Vincent & Quoilin, Sylvain, 2014. "Systematic optimization of subcritical and transcritical organic Rankine cycles (ORCs) constrained by technical parameters in multiple applications," Applied Energy, Elsevier, vol. 117(C), pages 11-29.
    5. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    6. Wang, Wei & Wu, Yu-ting & Ma, Chong-fang & Xia, Guo-dong & Wang, Jing-fu, 2013. "Experimental study on the performance of single screw expanders by gap adjustment," Energy, Elsevier, vol. 62(C), pages 379-384.
    7. Zheng, N. & Zhao, L. & Wang, X.D. & Tan, Y.T., 2013. "Experimental verification of a rolling-piston expander that applied for low-temperature Organic Rankine Cycle," Applied Energy, Elsevier, vol. 112(C), pages 1265-1274.
    8. Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    9. Kai Yang & Hongguang Zhang & Songsong Song & Jian Zhang & Yuting Wu & Yeqiang Zhang & Hongjin Wang & Ying Chang & Chen Bei, 2014. "Performance Analysis of the Vehicle Diesel Engine-ORC Combined System Based on a Screw Expander," Energies, MDPI, vol. 7(5), pages 1-20, May.
    10. Oluleye, Gbemi & Jobson, Megan & Smith, Robin & Perry, Simon J., 2016. "Evaluating the potential of process sites for waste heat recovery," Applied Energy, Elsevier, vol. 161(C), pages 627-646.
    11. Li, Tailu & Zhang, Zhigang & Lu, Jian & Yang, Junlan & Hu, Yujie, 2015. "Two-stage evaporation strategy to improve system performance for organic Rankine cycle," Applied Energy, Elsevier, vol. 150(C), pages 323-334.
    12. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    13. Sung-Wei Hsu & Hsiao-Wei D. Chiang & Chih-Wei Yen, 2014. "Experimental Investigation of the Performance of a Hermetic Screw-Expander Organic Rankine Cycle," Energies, MDPI, vol. 7(9), pages 1-14, September.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    2. Li, Guoqiang & Lei, Biao & Wu, Yuting & Zhi, Ruiping & Zhao, Yingkun & Guo, Zhiyu & Liu, Guangyu & Ma, Chongfang, 2018. "Influence of inlet pressure and rotational speed on the performance of high pressure single screw expander prototype," Energy, Elsevier, vol. 147(C), pages 279-285.
    3. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    4. Yuting Wu & Ruiping Zhi & Biao Lei & Wei Wang & Jingfu Wang & Guoqiang Li & Huan Wang & Chongfang Ma, 2016. "Slide Valves for Single-Screw Expanders Working Under Varied Operating Conditions," Energies, MDPI, vol. 9(7), pages 1-17, June.
    5. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    6. Tang, Hao & Wu, Huagen & Wang, Xiaolin & Xing, Ziwen, 2015. "Performance study of a twin-screw expander used in a geothermal organic Rankine cycle power generator," Energy, Elsevier, vol. 90(P1), pages 631-642.
    7. Guo, Zhiyu & Zhang, Cancan & Wu, Yuting & Lei, Biao & Yan, Dong & Zhi, Ruiping & Shen, Lili, 2020. "Numerical optimization of intake and exhaust structure and experimental verification on single-screw expander for small-scale ORC applications," Energy, Elsevier, vol. 199(C).
    8. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    9. Shen, Lili & Wang, Wei & Wu, Yuting & Lei, Biao & Zhi, Ruiping & Lu, Yuanwei & Wang, Jingfu & Ma, Chongfang, 2018. "A study of clearance height on the performance of single-screw expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 153(C), pages 45-55.
    10. Xinxin Zhang & Yin Zhang & Min Cao & Jingfu Wang & Yuting Wu & Chongfang Ma, 2019. "Working Fluid Selection for Organic Rankine Cycle Using Single-Screw Expander," Energies, MDPI, vol. 12(16), pages 1-23, August.
    11. Zhang, Hong-Hu & Xi, Huan & He, Ya-Ling & Zhang, Yu-Wen & Ning, Bo, 2019. "Experimental study of the organic rankine cycle under different heat and cooling conditions," Energy, Elsevier, vol. 180(C), pages 678-688.
    12. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    13. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    14. Francesconi, Marco & Antonelli, Marco, 2017. "A numerical model for the prediction of the fluid dynamic and mechanical losses of a Wankel-type expansion device," Applied Energy, Elsevier, vol. 205(C), pages 225-235.
    15. Wang, Wei & Qiao, Han & Lei, Biao & Wu, Yu-ting & Ma, Chong-fang, 2021. "Experimental study on the influence of inlet and exhaust pressure loss on the performance of single screw expanders," Energy, Elsevier, vol. 232(C).
    16. Tian, Yafen & Xing, Ziwen & He, Zhilong & Wu, Huagen, 2017. "Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications," Energy, Elsevier, vol. 141(C), pages 692-701.
    17. Wenzhi Gao & Wangbo He & Lifeng Wei & Guanghua Li & Ziqi Liu, 2016. "Experimental and Potential Analysis of a Single-Valve Expander for Waste Heat Recovery of a Gasoline Engine," Energies, MDPI, vol. 9(12), pages 1-15, November.
    18. Piotr Kolasiński, 2019. "Application of the Multi-Vane Expanders in ORC Systems—A Review on the Experimental and Modeling Research Activities," Energies, MDPI, vol. 12(15), pages 1-26, August.
    19. Zhuxian Liu & Zhong Wu & Yonghong Xu & Hongguang Zhang & Jian Zhang & Fubin Yang, 2022. "Performance Investigation of Single–Piston Free Piston Expander–Linear Generator with Multi–Parameter Based on Simulation Model," Energies, MDPI, vol. 15(23), pages 1-28, November.
    20. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:181:y:2016:i:c:p:155-170. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.