A LifeCycle Analysis and Economic Cost Analysis of Corrugated Cardboard Box Reuse and Recycling in the United States

Manufacturing of a product such as a corrugated cardboard box (CCB) includes the extraction of a variety of raw materials in addition to supply chain efforts to get the raw materials to the industry. Conducting a LifeCycle Assessment (LCA) gives the carbon emission of each phase of the product and a quantitative estimate of the overall product carbon footprint and its effect on the environment. This gives impetus to recommendations for improving the phases of the lifecycle to minimize carbon emissions. The proposed waste management method in this paper is the “reuse” method instead of recycling or landfilling the CCB and, in so doing, focusing only on reducing carbon emissions in the manufacturing phase. The paper examines if the incremental cost of reusing the CCBs is less than the environmental and economic cost of reducing the extraction and supply chain of raw materials. This paper uses LCA to evaluate the carbon emission in each phase of the lifecycle of a typical 1 kg corrugated cardboard box in the United States. Carbon emission for the proposed “reuse” phase is also calculated, and the results are compared. This paper also explores the economic feasibility of the proposed “reuse” method that incentivizes the general population to reuse the CCBs instead of recycling or landfilling them. Economic tools such as willingness-to-pay vs. marginal cost curves and benefit-cost analyses are used to evaluate economic feasibility. The results indicate that the “reuse” method for CCBs is economically and environmentally feasible. It also supports the approach of using analytics, economics, and LCA to create a model that can be used for other products and processes as an evaluative process to determine if businesses can benefit from the reduction (or removal) of material extraction costs from the supply chain.