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Decarbonization Pathways, Strategies, and Use Cases to Achieve Net-Zero CO 2 Emissions in the Steelmaking Industry

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  • Josué Rodríguez Diez

    (ArcelorMittal Global R&D Basque Country Research Centre, 48910 Sestao, Spain
    Electrical Engineering Department, University of Oviedo, 33204 Gijón, Spain)

  • Silvia Tomé-Torquemada

    (ArcelorMittal Global R&D Basque Country Research Centre, 48910 Sestao, Spain)

  • Asier Vicente

    (ArcelorMittal Global R&D Basque Country Research Centre, 48910 Sestao, Spain)

  • Jon Reyes

    (ArcelorMittal Global R&D Basque Country Research Centre, 48910 Sestao, Spain)

  • G. Alonso Orcajo

    (Electrical Engineering Department, University of Oviedo, 33204 Gijón, Spain)

Abstract

The steelmaking industry is responsible for 7% of global CO 2 emissions, making decarbonization a significant challenge. This review provides a comprehensive analysis of current steel-production processes, assessing their environmental impact in terms of CO 2 emissions at a global level. Limitations of the current pathways are outlined by using objective criteria and a detailed review of the relevant literature. Decarbonization strategies are rigorously evaluated across various scenarios, emphasizing technology feasibility. Focusing on three pivotal areas—scrap utilization, hydrogen integration, and electricity consumption—in-depth assessments are provided, backed by notable contributions from both industrial and scientific fields. The intricate interplay of technical, economic, and regulatory considerations substantially affects CO 2 emissions, particularly considering the EU Emissions Trading System. Leading steel producers have established challenging targets for achieving carbon neutrality, requiring a thorough evaluation of industry practices. This paper emphasizes tactics to be employed within short-, medium-, and long-term periods. This article explores two distinct case studies: One involves a hot rolling mill that utilizes advanced energy techniques and uses H 2 for the reheating furnace, resulting in a reduction of 229 kt CO 2 -eq per year. The second case examines DRI production incorporating H 2 and achieves over 90% CO 2 reduction per ton of DRI.

Suggested Citation

  • Josué Rodríguez Diez & Silvia Tomé-Torquemada & Asier Vicente & Jon Reyes & G. Alonso Orcajo, 2023. "Decarbonization Pathways, Strategies, and Use Cases to Achieve Net-Zero CO 2 Emissions in the Steelmaking Industry," Energies, MDPI, vol. 16(21), pages 1-31, October.
  • Handle: RePEc:gam:jeners:v:16:y:2023:i:21:p:7360-:d:1271728
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    References listed on IDEAS

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    1. Bożena Gajdzik & Radosław Wolniak & Wies Grebski, 2023. "Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry," Energies, MDPI, vol. 16(8), pages 1-36, April.
    2. Rosa, Lorenzo & Mazzotti, Marco, 2022. "Potential for hydrogen production from sustainable biomass with carbon capture and storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 157(C).
    3. Pim Vercoulen & Soocheol Lee & Xu Han & Wendan Zhang & Yongsung Cho & Jun Pang, 2023. "Carbon-Neutral Steel Production and Its Impact on the Economies of China, Japan, and Korea: A Simulation with E3ME-FTT:Steel," Energies, MDPI, vol. 16(11), pages 1-24, June.
    4. Anton Beck & Julian Unterluggauer & Franz Helminger & Irene Solís-Gallego, 2023. "Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures," Energies, MDPI, vol. 16(2), pages 1-21, January.
    5. Smriti Mallapaty, 2020. "How China could be carbon neutral by mid-century," Nature, Nature, vol. 586(7830), pages 482-483, October.
    6. Kim, Yeonbae & Worrell, Ernst, 2002. "International comparison of CO2 emission trends in the iron and steel industry," Energy Policy, Elsevier, vol. 30(10), pages 827-838, August.
    7. Mihail Nikolaevich Dudin & Konstantin Yurievich Reshetov & Victor Ivanovich Mysachenko & Natalia Nikolaevna Mironova & Olga Vladimirovna Divnenko, 2017. "Green Technology and Renewable Energy in the System of the Steel Industry in Europe," International Journal of Energy Economics and Policy, Econjournals, vol. 7(2), pages 310-315.
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    1. Bożena Gajdzik & Radosław Wolniak & Wiesław Grebski, 2025. "An Econometric Analysis of CO 2 Emission Intensity in Poland’s Blast Furnace–Basic Oxygen Furnace Steelmaking Process," Sustainability, MDPI, vol. 17(9), pages 1-30, April.

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