IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v281y2023ics0360544223016985.html
   My bibliography  Save this article

Evaluation of Organic Rankine Cycle alternatives for the cement industry using Analytic Hierarchy Process (AHP) methodology and energy-economic-environmental (3E) analysis

Author

Listed:
  • Marenco-Porto, Carlos A.
  • Nieto-Londoño, César
  • Lopera, Leonardo
  • Escudero-Atehortua, Ana
  • Giraldo, Mauricio
  • Jouhara, Hussam

Abstract

In the cement industry, energy efficiency and CO2 reduction are crucial Waste Heat Recovery (WHR) systems play a vital role. This study examines WHR systems' optimisation, evaluating three power cycle variants: simple ORC, RORC and TLC. Decision-making was guided by the Analytical Hierarchical Process (AHP), a multicriteria methodology that provides a systematic framework for evaluating multiple alternatives under different criteria. This study considered four criteria and five scenarios: net present value, investment cost, CO2 emissions avoided and net-work produced. The AHP methodology allowed a flexible weighting of these criteria based on their importance. Overall, the RORC outperformed the other alternatives regarding power generation, emission reductions, and net present value. However, the results depended on the operating conditions and the selected working fluid. The optimal choice varies depending on the priorities of the plant. For example, if minimising investment cost is prioritised, simple ORC might be preferred. This study highlights the multicriteria evaluation importance and the use of decision-making tools such as the AHP to select the best alternative based on the specific needs of each plant. In this way, it provides valuable guidance for the implementation of WHR systems, underscoring the importance of considering the specific circumstances of the plant.

Suggested Citation

  • Marenco-Porto, Carlos A. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Evaluation of Organic Rankine Cycle alternatives for the cement industry using Analytic Hierarchy Process (AHP) methodology and energy-economic-environmental (3E) analysis," Energy, Elsevier, vol. 281(C).
    • Handle: RePEc:eee:energy:v:281:y:2023:i:c:s0360544223016985
    DOI: 10.1016/j.energy.2023.128304
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223016985
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.128304?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    2. Amini, Amir & Miller, Jeremy & Jouhara, Hussam, 2017. "An investigation into the use of the heat pipe technology in thermal energy storage heat exchangers," Energy, Elsevier, vol. 136(C), pages 163-172.
    3. Yamada, Noboru & Tominaga, Yoshihito & Yoshida, Takanori, 2014. "Demonstration of 10-Wp micro organic Rankine cycle generator for low-grade heat recovery," Energy, Elsevier, vol. 78(C), pages 806-813.
    4. Xu, Jinliang & Yu, Chao, 2014. "Critical temperature criterion for selection of working fluids for subcritical pressure Organic Rankine cycles," Energy, Elsevier, vol. 74(C), pages 719-733.
    5. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    6. Atmaca, Ediz & Basar, Hasan Burak, 2012. "Evaluation of power plants in Turkey using Analytic Network Process (ANP)," Energy, Elsevier, vol. 44(1), pages 555-563.
    7. Zhang, Cheng & Liu, Chao & Xu, Xiaoxiao & Li, Qibin & Wang, Shukun, 2019. "Energetic, exergetic, economic and environmental (4E) analysis and multi-factor evaluation method of low GWP fluids in trans-critical organic Rankine cycles," Energy, Elsevier, vol. 168(C), pages 332-345.
    8. Mohan, Sooraj & Dinesha, P. & Campana, Pietro Elia, 2022. "ANN-PSO aided selection of hydrocarbons as working fluid for low-temperature organic Rankine cycle and thermodynamic evaluation of optimal working fluid," Energy, Elsevier, vol. 259(C).
    9. Ajimotokan, H.A. & Sher, I., 2015. "Thermodynamic performance simulation and design optimisation of trilateral-cycle engines for waste heat recovery-to-power generation," Applied Energy, Elsevier, vol. 154(C), pages 26-34.
    10. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    11. Wang, Z.Q. & Zhou, N.J. & Guo, J. & Wang, X.Y., 2012. "Fluid selection and parametric optimization of organic Rankine cycle using low temperature waste heat," Energy, Elsevier, vol. 40(1), pages 107-115.
    12. Zhang, Cheng & Liu, Chao & Wang, Shukun & Xu, Xiaoxiao & Li, Qibin, 2017. "Thermo-economic comparison of subcritical organic Rankine cycle based on different heat exchanger configurations," Energy, Elsevier, vol. 123(C), pages 728-741.
    13. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    14. Stein, Eric W., 2013. "A comprehensive multi-criteria model to rank electric energy production technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 640-654.
    15. Le, Van Long & Feidt, Michel & Kheiri, Abdelhamid & Pelloux-Prayer, Sandrine, 2014. "Performance optimization of low-temperature power generation by supercritical ORCs (organic Rankine cycles) using low GWP (global warming potential) working fluids," Energy, Elsevier, vol. 67(C), pages 513-526.
    16. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    17. Yari, M. & Mehr, A.S. & Zare, V. & Mahmoudi, S.M.S. & Rosen, M.A., 2015. "Exergoeconomic comparison of TLC (trilateral Rankine cycle), ORC (organic Rankine cycle) and Kalina cycle using a low grade heat source," Energy, Elsevier, vol. 83(C), pages 712-722.
    18. Schuster, A. & Karellas, S. & Aumann, R., 2010. "Efficiency optimization potential in supercritical Organic Rankine Cycles," Energy, Elsevier, vol. 35(2), pages 1033-1039.
    19. Guo, T. & Wang, H.X. & Zhang, S.J., 2011. "Fluids and parameters optimization for a novel cogeneration system driven by low-temperature geothermal sources," Energy, Elsevier, vol. 36(5), pages 2639-2649.
    20. Veisi, Hadi & Deihimfard, Reza & Shahmohammadi, Alireza & Hydarzadeh, Yasoub, 2022. "Application of the analytic hierarchy process (AHP) in a multi-criteria selection of agricultural irrigation systems," Agricultural Water Management, Elsevier, vol. 267(C).
    21. Fischer, Johann, 2011. "Comparison of trilateral cycles and organic Rankine cycles," Energy, Elsevier, vol. 36(10), pages 6208-6219.
    22. Wilailak, Supaporn & Yang, Jae-Hyeon & Heo, Chul-Gu & Kim, Kyung-Su & Bang, Se-Kyung & Seo, In-Ho & Zahid, Umer & Lee, Chul-Jin, 2021. "Thermo-economic analysis of Phosphoric Acid Fuel-Cell (PAFC) integrated with Organic Ranking Cycle (ORC)," Energy, Elsevier, vol. 220(C).
    23. Cayer, Emmanuel & Galanis, Nicolas & Nesreddine, Hakim, 2010. "Parametric study and optimization of a transcritical power cycle using a low temperature source," Applied Energy, Elsevier, vol. 87(4), pages 1349-1357, April.
    24. Khanna, Sakshum & Paneliya, Sagar & Prajapati, Parth & Mukhopadhyay, Indrajit & Jouhara, Hussam, 2022. "Ultra-stable silica/exfoliated graphite encapsulated n-hexacosane phase change nanocomposite: A promising material for thermal energy storage applications," Energy, Elsevier, vol. 250(C).
    25. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    26. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    27. Ramadan, Mohamad & Murr, Rabih & Khaled, Mahmoud & Olabi, Abdul Ghani, 2018. "Mixed numerical - Experimental approach to enhance the heat pump performance by drain water heat recovery," Energy, Elsevier, vol. 149(C), pages 1010-1021.
    28. Jouhara, Hussam & Bertrand, Delpech & Axcell, Brian & Montorsi, Luca & Venturelli, Matteo & Almahmoud, Sulaiman & Milani, Massimo & Ahmad, Lujean & Chauhan, Amisha, 2021. "Investigation on a full-scale heat pipe heat exchanger in the ceramics industry for waste heat recovery," Energy, Elsevier, vol. 223(C).
    29. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    30. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiaoning Zhao & Zhongcheng Wei & Yukun Gao & Penggang Yin, 2023. "Laboratory Risk Assessment Based on SHELL-HACCP-Cloud Model," Sustainability, MDPI, vol. 15(24), pages 1-18, December.
    2. Yang, Yu & Li, Bo & Che, Lulu & Li, Tao & Li, Menghua & Liu, Pu & Zeng, Yifan & Long, Jie, 2023. "Study on the performance and mechanism of high thermal conductivity and low-density cementing composite for deep geothermal wells," Energy, Elsevier, vol. 285(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    2. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    3. Song, Chongzhi & Gu, Mingyan & Miao, Zheng & Liu, Chao & Xu, Jinliang, 2019. "Effect of fluid dryness and critical temperature on trans-critical organic Rankine cycle," Energy, Elsevier, vol. 174(C), pages 97-109.
    4. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    5. Le, Van Long & Feidt, Michel & Kheiri, Abdelhamid & Pelloux-Prayer, Sandrine, 2014. "Performance optimization of low-temperature power generation by supercritical ORCs (organic Rankine cycles) using low GWP (global warming potential) working fluids," Energy, Elsevier, vol. 67(C), pages 513-526.
    6. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.
    7. Maraver, Daniel & Royo, Javier & Lemort, Vincent & Quoilin, Sylvain, 2014. "Systematic optimization of subcritical and transcritical organic Rankine cycles (ORCs) constrained by technical parameters in multiple applications," Applied Energy, Elsevier, vol. 117(C), pages 11-29.
    8. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    9. Braimakis, Konstantinos & Karellas, Sotirios, 2023. "Exergy efficiency potential of dual-phase expansion trilateral and partial evaporation ORC with zeotropic mixtures," Energy, Elsevier, vol. 262(PB).
    10. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    11. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    12. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    13. Toffolo, Andrea & Lazzaretto, Andrea & Manente, Giovanni & Paci, Marco, 2014. "A multi-criteria approach for the optimal selection of working fluid and design parameters in Organic Rankine Cycle systems," Applied Energy, Elsevier, vol. 121(C), pages 219-232.
    14. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    15. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    16. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    17. Woodland, Brandon J. & Ziviani, Davide & Braun, James E. & Groll, Eckhard A., 2020. "Considerations on alternative organic Rankine Cycle congurations for low-grade waste heat recovery," Energy, Elsevier, vol. 193(C).
    18. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    19. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
    20. Löffler, Michael, 2017. "Batch Processes in Heat Engines," Energy, Elsevier, vol. 125(C), pages 788-794.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:281:y:2023:i:c:s0360544223016985. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.