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The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design

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  • Pezzuolo, Alex
  • Benato, Alberto
  • Stoppato, Anna
  • Mirandola, Alberto

Abstract

The ORC (Organic Rankine Cycle) is an emerging and commonly accepted technology for converting medium and low temperature heat sources into electricity. Several ORC units are already in operation but there is a continuous need of new and more versatile computer tools able to perform fluid selection and plant layout optimization. For these reasons, the present work is devoted to present a computer tool able to perform the fluid selection and the plant design of ORC units maximizing, for example, the net electric power for different heat sources' type and temperature (low, medium and high temperature). The optimum fluid is selected among 81 possible candidates. The optimization is performed taking into account a wide range of operating conditions: subcritical and transcritical cycles, regenerative and non-regenerative units and heat transfer made from the hot side and the power cycle (with and without the oil loop). Being the expander a crucial component, the axial and radial efficiency prediction charts are employed to estimate the expander isentropic efficiency. An exergy and economic analysis is also performed. For the selected test case the maximum net electric power can be reached using Toluene with a recuperative subcritical cycle.

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  • Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    • Handle: RePEc:eee:energy:v:102:y:2016:i:c:p:605-620
    DOI: 10.1016/j.energy.2016.02.128
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    Cited by:

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    2. Wang, Xuan & Jin, Ming & Feng, Wei & Shu, Gequn & Tian, Hua & Liang, Youcai, 2018. "Cascade energy optimization for waste heat recovery in distributed energy systems," Applied Energy, Elsevier, vol. 230(C), pages 679-695.
    3. Youcef Redjeb & Khatima Kaabeche-Djerafi & Anna Stoppato & Alberto Benato, 2021. "The IRC-PD Tool: A Code to Design Steam and Organic Waste Heat Recovery Units," Energies, MDPI, vol. 14(18), pages 1-37, September.
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    6. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    7. Benato, Alberto & Stoppato, Anna, 2018. "Heat transfer fluid and material selection for an innovative Pumped Thermal Electricity Storage system," Energy, Elsevier, vol. 147(C), pages 155-168.
    8. Truchon, Patricia & Mathieu-Potvin, François, 2019. "Energy production during regasification of liquefied natural gas: Identification of optimal working fluids in low temperature Rankine cycles," Energy, Elsevier, vol. 178(C), pages 814-831.
    9. Osman Özkaraca & Pınar Keçebaş & Cihan Demircan & Ali Keçebaş, 2017. "Thermodynamic Optimization of a Geothermal- Based Organic Rankine Cycle System Using an Artificial Bee Colony Algorithm," Energies, MDPI, vol. 10(11), pages 1-28, October.
    10. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    11. Alfredo Gimelli & Massimiliano Muccillo, 2018. "The Key Role of the Vector Optimization Algorithm and Robust Design Approach for the Design of Polygeneration Systems," Energies, MDPI, vol. 11(4), pages 1-21, April.
    12. Shang, Sheng & Li, Xianting & Chen, Wei & Wang, Baolong & Shi, Wenxing, 2017. "A total heat recovery system between the flue gas and oxidizing air of a gas-fired boiler using a non-contact total heat exchanger," Applied Energy, Elsevier, vol. 207(C), pages 613-623.
    13. Liang, Zheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Wang, Chao & Chen, Ying, 2022. "Superstructure-based mixed-integer nonlinear programming framework for hybrid heat sources driven organic Rankine cycle optimization," Applied Energy, Elsevier, vol. 307(C).
    14. Alberto Benato & Alarico Macor, 2017. "Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle," Energies, MDPI, vol. 10(3), pages 1-18, March.
    15. Boukelia, T.E. & Arslan, O. & Djimli, S. & Kabar, Y., 2023. "ORC fluids selection for a bottoming binary geothermal power plant integrated with a CSP plant," Energy, Elsevier, vol. 265(C).
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    17. M. de Oliveira Junior, Maury & T. Maia, Antônio A. & P. Porto, Matheus, 2020. "Organic Rankine Energy Storage (ORES) system," Energy, Elsevier, vol. 204(C).

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