IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v258y2022ics0360544222017698.html
   My bibliography  Save this article

Thermoeconomic analysis of a waste heat recovery system with fluctuating flue gas scenario

Author

Listed:
  • Hsieh, Jui-Ching
  • Lai, Chun-Chieh
  • Chen, Yen-Hsun

Abstract

The performance and economy of a waste heat recovery system featuring a fin tube heat exchanger (FTHE) and an organic Rankine cycle system with a fluctuating flue gas were investigated. The output power of this system increased with the temperature and mass flow rate of the flue gas (m˙f), which had positive and negative effects, respectively, on the effectiveness (εFT) of the FTHE. Furthermore, εFT increased with the evaporation temperature (Teva). The system performance and economy can be increased and decreased, respectively, through an increase in Teva, especially for as the m˙f less than the design conditions. A method in which the flow rate of the working fluid is restricted through adjustment of the rotation speed of the expander is proposed to reduce the heat absorbed by the evaporator when the evaporation temperature increases. At a low evaporation heat transfer rate, when the rotation speed of the expander decreased from 1350 to 900 rpm, the evaporation pressure increased from 1.36 to 1.77 MPa, and system efficiency and output power increased by 1.0% and 204.7 W, respectively. Finally, results of the experiment confirmed that increasing evaporation pressure can increase system performance under low heat transfer rate.

Suggested Citation

  • Hsieh, Jui-Ching & Lai, Chun-Chieh & Chen, Yen-Hsun, 2022. "Thermoeconomic analysis of a waste heat recovery system with fluctuating flue gas scenario," Energy, Elsevier, vol. 258(C).
  • Handle: RePEc:eee:energy:v:258:y:2022:i:c:s0360544222017698
    DOI: 10.1016/j.energy.2022.124866
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222017698
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2022.124866?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Jianan & Qin, Kan & Li, Daijin & Luo, Kai & Dang, Jianjun, 2020. "Potential of Organic Rankine Cycles for Unmanned Underwater Vehicles," Energy, Elsevier, vol. 192(C).
    2. Li, Pengcheng & Cao, Qing & Li, Jing & Lin, Haiwei & Wang, Yandong & Gao, Guangtao & Pei, Gang & Jie, Desuan & Liu, Xunfen, 2021. "An innovative approach to recovery of fluctuating industrial exhaust heat sources using cascade Rankine cycle and two-stage accumulators," Energy, Elsevier, vol. 228(C).
    3. Zhou, Naijun & Wang, Xiaoyuan & Chen, Zhuo & Wang, Zhiqi, 2013. "Experimental study on Organic Rankine Cycle for waste heat recovery from low-temperature flue gas," Energy, Elsevier, vol. 55(C), pages 216-225.
    4. Usman, Muhammad & Imran, Muhammad & Yang, Youngmin & Lee, Dong Hyun & Park, Byung-Sik, 2017. "Thermo-economic comparison of air-cooled and cooling tower based Organic Rankine Cycle (ORC) with R245fa and R1233zde as candidate working fluids for different geographical climate conditions," Energy, Elsevier, vol. 123(C), pages 353-366.
    5. Le, Van Long & Kheiri, Abdelhamid & Feidt, Michel & Pelloux-Prayer, Sandrine, 2014. "Thermodynamic and economic optimizations of a waste heat to power plant driven by a subcritical ORC (Organic Rankine Cycle) using pure or zeotropic working fluid," Energy, Elsevier, vol. 78(C), pages 622-638.
    6. Larsen, Ulrik & Pierobon, Leonardo & Haglind, Fredrik & Gabrielii, Cecilia, 2013. "Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection," Energy, Elsevier, vol. 55(C), pages 803-812.
    7. Zhen Tian & Yingying Yue & Yuan Zhang & Bo Gu & Wenzhong Gao, 2020. "Multi-Objective Thermo-Economic Optimization of a Combined Organic Rankine Cycle (ORC) System Based on Waste Heat of Dual Fuel Marine Engine and LNG Cold Energy Recovery," Energies, MDPI, vol. 13(6), pages 1-23, March.
    8. Yao, Sheng & Zhang, Yufeng & Yu, Xiaohui, 2018. "Thermo-economic analysis of a novel power generation system integrating a natural gas expansion plant with a geothermal ORC in Tianjin, China," Energy, Elsevier, vol. 164(C), pages 602-614.
    9. Shu, Gequn & Zhao, Mingru & Tian, Hua & Wei, Haiqiao & Liang, Xingyu & Huo, Yongzhan & Zhu, Weijie, 2016. "Experimental investigation on thermal OS/ORC (Oil Storage/Organic Rankine Cycle) system for waste heat recovery from diesel engine," Energy, Elsevier, vol. 107(C), pages 693-706.
    10. Fang, Hao & Xia, Jianjun & Zhu, Kan & Su, Yingbo & Jiang, Yi, 2013. "Industrial waste heat utilization for low temperature district heating," Energy Policy, Elsevier, vol. 62(C), pages 236-246.
    11. Orumiyehei, Aida & Ameri, Mehran & Nobakhti, Mohammad Hasan & Zareh, Masud & Edalati, Saeed, 2022. "Transient simulation of hybridized system: Waste heat recovery system integrated to ORC and Linear Fresnel collectors from energy and exergy viewpoint," Renewable Energy, Elsevier, vol. 185(C), pages 172-186.
    12. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    13. Dokl, Monika & Gomilšek, Rok & Čuček, Lidija & Abikoye, Ben & Kravanja, Zdravko, 2022. "Maximizing the power output and net present value of organic Rankine cycle: Application to aluminium industry," Energy, Elsevier, vol. 239(PE).
    14. Zhang, Pan & Ma, Ting & Li, Wei-Dong & Ma, Guang-Yu & Wang, Qiu-Wang, 2018. "Design and optimization of a novel high temperature heat exchanger for waste heat cascade recovery from exhaust flue gases," Energy, Elsevier, vol. 160(C), pages 3-18.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hsieh, Jui-Ching & Chen, Yen-Hsun & Hsieh, Yi-Chi, 2023. "Experimental study of an organic Rankine cycle with a variable-rotational-speed scroll expander at various heat source temperatures," Energy, Elsevier, vol. 270(C).
    2. Mohsen Ghaderi & Christopher Reddick & Mikhail Sorin, 2023. "A Systematic Heat Recovery Approach for Designing Integrated Heating, Cooling, and Ventilation Systems for Greenhouses," Energies, MDPI, vol. 16(14), pages 1-22, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shu, Gequn & Zhao, Mingru & Tian, Hua & Huo, Yongzhan & Zhu, Weijie, 2016. "Experimental comparison of R123 and R245fa as working fluids for waste heat recovery from heavy-duty diesel engine," Energy, Elsevier, vol. 115(P1), pages 756-769.
    2. Yamada, Noboru & Tominaga, Yoshihito & Yoshida, Takanori, 2014. "Demonstration of 10-Wp micro organic Rankine cycle generator for low-grade heat recovery," Energy, Elsevier, vol. 78(C), pages 806-813.
    3. Wang, Wei & Qiao, Han & Lei, Biao & Wu, Yu-ting & Ma, Chong-fang, 2021. "Experimental study on the influence of inlet and exhaust pressure loss on the performance of single screw expanders," Energy, Elsevier, vol. 232(C).
    4. Lisheng Pan & Huaixin Wang, 2019. "Experimental Investigation on Performance of an Organic Rankine Cycle System Integrated with a Radial Flow Turbine," Energies, MDPI, vol. 12(4), pages 1-20, February.
    5. Song, Panpan & Wei, Mingshan & Liu, Zhen & Zhao, Ben, 2015. "Effects of suction port arrangements on a scroll expander for a small scale ORC system based on CFD approach," Applied Energy, Elsevier, vol. 150(C), pages 274-285.
    6. Ni, Jiaxin & Zhao, Li & Zhang, Zhengtao & Zhang, Ying & Zhang, Jianyuan & Deng, Shuai & Ma, Minglu, 2018. "Dynamic performance investigation of organic Rankine cycle driven by solar energy under cloudy condition," Energy, Elsevier, vol. 147(C), pages 122-141.
    7. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    8. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    9. Yang, Jingye & Yu, Binbin & Ye, Zhenhong & Shi, Junye & Chen, Jiangping, 2019. "Experimental investigation of the impact of lubricant oil ratio on subcritical organic Rankine cycle for low-temperature waste heat recovery," Energy, Elsevier, vol. 188(C).
    10. Gürgen, Samet & Altın, İsmail, 2022. "Novel decision-making strategy for working fluid selection in Organic Rankine Cycle: A case study for waste heat recovery of a marine diesel engine," Energy, Elsevier, vol. 252(C).
    11. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    12. Feng, Yong-qiang & Hung, Tzu-Chen & Su, Ting-Ying & Wang, Shuang & Wang, Qian & Yang, Shih-Cheng & Lin, Jaw-Ren & Lin, Chih-Hung, 2017. "Experimental investigation of a R245fa-based organic Rankine cycle adapting two operation strategies: Stand alone and grid connect," Energy, Elsevier, vol. 141(C), pages 1239-1253.
    13. Baofeng Yao & Xu Ping & Hongguang Zhang, 2021. "Dynamic Response Characteristics Analysis and Energy, Exergy, and Economic (3E) Evaluation of Dual Loop Organic Rankine Cycle (DORC) for CNG Engine Waste Heat Recovery," Energies, MDPI, vol. 14(19), pages 1-32, September.
    14. Suárez de la Fuente, Santiago & Larsen, Ulrik & Pierobon, Leonardo & Kærn, Martin R. & Haglind, Fredrik & Greig, Alistair, 2017. "Selection of cooling fluid for an organic Rankine cycle unit recovering heat on a container ship sailing in the Arctic region," Energy, Elsevier, vol. 141(C), pages 975-990.
    15. Lan, Song & Li, Qingshan & Guo, Xin & Wang, Shukun & Chen, Rui, 2023. "Fuel saving potential analysis of bifunctional vehicular waste heat recovery system using thermoelectric generator and organic Rankine cycle," Energy, Elsevier, vol. 263(PB).
    16. Panesar, Angad Singh, 2016. "An innovative organic Rankine cycle approach for high temperature applications," Energy, Elsevier, vol. 115(P2), pages 1436-1450.
    17. Liu, Chao & Wang, Shukun & Zhang, Cheng & Li, Qibin & Xu, Xiaoxiao & Huo, Erguang, 2019. "Experimental study of micro-scale organic Rankine cycle system based on scroll expander," Energy, Elsevier, vol. 188(C).
    18. Gao, Xiaoxin & Gu, Qiang & Ma, Jiangquan & Zeng, Yifan, 2018. "MVR heat pump distillation coupled with ORC process for separating a benzene-toluene mixture," Energy, Elsevier, vol. 143(C), pages 658-665.
    19. Lei, Biao & Wu, Yu-Ting & Wang, Wei & Wang, Jing-Fu & Ma, Chong-Fang, 2014. "A study on lubricant oil supply for positive-displacement expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 78(C), pages 846-853.
    20. Yu-Ting Wu & Biao Lei & Chong-Fang Ma & Lei Zhao & Jing-Fu Wang & Hang Guo & Yuan-Wei Lu, 2014. "Study on the Characteristics of Expander Power Output Used for Offsetting Pumping Work Consumption in Organic Rankine Cycles," Energies, MDPI, vol. 7(8), pages 1-15, July.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:258:y:2022:i:c:s0360544222017698. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.