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An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid

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  • Jung, Hyung-Chul
  • Taylor, Leighton
  • Krumdieck, Susan

Abstract

The ORC (organic Rankine cycle) technology is appropriate for conversion of low-grade industrial waste heat to electrical power due to its utilization of volatile organic fluids as working fluids. It has been proposed that zeotropic fluid mixtures can improve the ORC performance compared to pure fluids. The purpose of this paper was to demonstrate the feasibility of using a zeotropic mixture as working fluid through an experimental study with a lab-scale ORC (organic Rankine cycle) test rig. In this study, a zeotropic mixture of R245fa and R365mfc (48.5%/51.5% on a mole basis) was examined by focusing on its dynamic behavior in the system until reaching steady state and the performance in a scroll expander, a finned-tube heat extractor, an evaporator and a condenser. The test rig used the exhaust gas from a 30 kW Capstone™ Gas Turbine as its heat source. Computer simulation was conducted at system level with steady state conditions and the results were compared to experimental data.

Suggested Citation

  • Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
  • Handle: RePEc:eee:energy:v:81:y:2015:i:c:p:601-614
    DOI: 10.1016/j.energy.2015.01.003
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    8. Bamorovat Abadi, Gholamreza & Yun, Eunkoo & Kim, Kyung Chun, 2015. "Experimental study of a 1 kw organic Rankine cycle with a zeotropic mixture of R245fa/R134a," Energy, Elsevier, vol. 93(P2), pages 2363-2373.
    9. Novotny, Vaclav & Spale, Jan & Pavlicko, Jan & Szucs, David J. & Kolovratnik, Michal, 2023. "Experimental development of a lithium bromide absorption power cycle," Renewable Energy, Elsevier, vol. 207(C), pages 321-347.
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    11. Welzl, Matthias & Heberle, Florian & Brüggemann, Dieter, 2020. "Experimental evaluation of nucleate pool boiling heat transfer correlations for R245fa and R1233zd(E) in ORC applications," Renewable Energy, Elsevier, vol. 147(P3), pages 2855-2864.
    12. Davide Di Battista & Roberto Cipollone, 2023. "Waste Energy Recovery and Valorization in Internal Combustion Engines for Transportation," Energies, MDPI, vol. 16(8), pages 1-28, April.
    13. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    14. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    15. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    16. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    17. Yang, Min-Hsiung & Yeh, Rong-Hua, 2022. "Investigation of the potential of R717 blends as working fluids in the organic Rankine cycle (ORC) for ocean thermal energy conversion (OTEC)," Energy, Elsevier, vol. 245(C).
    18. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    19. Zhang, Hong-Hu & Xi, Huan & He, Ya-Ling & Zhang, Yu-Wen & Ning, Bo, 2019. "Experimental study of the organic rankine cycle under different heat and cooling conditions," Energy, Elsevier, vol. 180(C), pages 678-688.
    20. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    21. Davide Ziviani & Brandon J. Woodland & Emeline Georges & Eckhard A. Groll & James E. Braun & W. Travis Horton & Martijn Van den Broek & Michel De Paepe, 2016. "Development and a Validation of a Charge Sensitive Organic Rankine Cycle (ORC) Simulation Tool," Energies, MDPI, vol. 9(6), pages 1-36, May.
    22. Xu, Weicong & Zhao, Ruikai & Deng, Shuai & Zhao, Li & Mao, Samuel S., 2021. "Is zeotropic working fluid a promising option for organic Rankine cycle: A quantitative evaluation based on literature data," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    23. Yang, Min-Hsiung & Yeh, Rong-Hua & Hung, Tzu-Chen, 2017. "Thermo-economic analysis of the transcritical organic Rankine cycle using R1234yf/R32 mixtures as the working fluids for lower-grade waste heat recovery," Energy, Elsevier, vol. 140(P1), pages 818-836.
    24. Kang, Seok Hun, 2016. "Design and preliminary tests of ORC (organic Rankine cycle) with two-stage radial turbine," Energy, Elsevier, vol. 96(C), pages 142-154.

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