IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v90y2015ip1p36-46.html
   My bibliography  Save this article

A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat

Author

Listed:
  • Yu, Haoshui
  • Feng, Xiao
  • Wang, Yufei

Abstract

ORC (Organic Rankine Cycles) are widely used in low temperature waste heat recovery which can lead to considerable energy saving. Huge amounts of waste heat need to be cooled to the ambient temperature in refineries. The target temperature of this type of waste heat can be as low as the ambient temperature. The selection of working fluid and operating conditions exert significant influence on the performance of an ORC system. In this paper, a new method is proposed to simultaneously determine the working fluid and operating conditions in an ORC system, which recovers this type of waste heat in refineries. PPP (Preheating Pinch Point) and VPP (Vaporization Pinch Point) are newly introduced. The method is based on a newly defined parameter (PREDICTOR) that can predict the Pinch position between the waste heat carrier and the working fluid accurately, calculate the mass flow rate of working fluid and the amount of heat recovered easily, and determine the optimum working fluid and corresponding operating conditions simultaneously. Two illustrative examples are used to demonstrate the effectiveness of the proposed method. The waste heat can be recovered completely and the power output reaches the maximum with the following conditions: (1) An appropriate positive temperature difference between the waste heat inlet temperature and the working fluid critical temperature exists. (2) Working fluid evaporates in its near critical region. However, if the working fluid critical temperature is close to the waste heat inlet temperature, the working fluid evaporating in the near critical region cannot provide maximum heat recovery and power output.

Suggested Citation

  • Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    • Handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:36-46
    DOI: 10.1016/j.energy.2015.02.059
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544215002145
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2015.02.059?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Xu, Jinliang & Liu, Chao, 2013. "Effect of the critical temperature of organic fluids on supercritical pressure Organic Rankine Cycles," Energy, Elsevier, vol. 63(C), pages 109-122.
    2. Lai, Ngoc Anh & Wendland, Martin & Fischer, Johann, 2011. "Working fluids for high-temperature organic Rankine cycles," Energy, Elsevier, vol. 36(1), pages 199-211.
    3. Zhou, Naijun & Wang, Xiaoyuan & Chen, Zhuo & Wang, Zhiqi, 2013. "Experimental study on Organic Rankine Cycle for waste heat recovery from low-temperature flue gas," Energy, Elsevier, vol. 55(C), pages 216-225.
    4. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    5. Xi, Huan & Li, Ming-Jia & Xu, Chao & He, Ya-Ling, 2013. "Parametric optimization of regenerative organic Rankine cycle (ORC) for low grade waste heat recovery using genetic algorithm," Energy, Elsevier, vol. 58(C), pages 473-482.
    6. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    7. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    8. Rayegan, R. & Tao, Y.X., 2011. "A procedure to select working fluids for Solar Organic Rankine Cycles (ORCs)," Renewable Energy, Elsevier, vol. 36(2), pages 659-670.
    9. Liu, Bo-Tau & Chien, Kuo-Hsiang & Wang, Chi-Chuan, 2004. "Effect of working fluids on organic Rankine cycle for waste heat recovery," Energy, Elsevier, vol. 29(8), pages 1207-1217.
    10. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    11. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    12. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    13. Desai, Nishith B. & Bandyopadhyay, Santanu, 2009. "Process integration of organic Rankine cycle," Energy, Elsevier, vol. 34(10), pages 1674-1686.
    14. Yang, Kai & Zhang, Hongguang & Wang, Zhen & Zhang, Jian & Yang, Fubin & Wang, Enhua & Yao, Baofeng, 2013. "Study of zeotropic mixtures of ORC (organic Rankine cycle) under engine various operating conditions," Energy, Elsevier, vol. 58(C), pages 494-510.
    15. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    16. Li, You-Rong & Wang, Jian-Ning & Du, Mei-Tang, 2012. "Influence of coupled pinch point temperature difference and evaporation temperature on performance of organic Rankine cycle," Energy, Elsevier, vol. 42(1), pages 503-509.
    17. Wang, Jiangfeng & Yan, Zhequan & Wang, Man & Ma, Shaolin & Dai, Yiping, 2013. "Thermodynamic analysis and optimization of an (organic Rankine cycle) ORC using low grade heat source," Energy, Elsevier, vol. 49(C), pages 356-365.
    18. Walraven, Daniël & Laenen, Ben & D'haeseleer, William, 2015. "Economic system optimization of air-cooled organic Rankine cycles powered by low-temperature geothermal heat sources," Energy, Elsevier, vol. 80(C), pages 104-113.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ge, Zhong & Wang, Hua & Wang, Hui-Tao & Wang, Jian-Jun & Li, Ming & Wu, Fu-Zhong & Zhang, Song-Yuan, 2015. "Main parameters optimization of regenerative organic Rankine cycle driven by low-temperature flue gas waste heat," Energy, Elsevier, vol. 93(P2), pages 1886-1895.
    2. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    3. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    4. Feng, Yongqiang & Zhang, Yaning & Li, Bingxi & Yang, Jinfu & Shi, Yang, 2015. "Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery," Energy, Elsevier, vol. 82(C), pages 664-677.
    5. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    6. Xu, Weicong & Zhao, Li & Mao, Samuel S. & Deng, Shuai, 2020. "Towards novel low temperature thermodynamic cycle: A critical review originated from organic Rankine cycle," Applied Energy, Elsevier, vol. 270(C).
    7. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    8. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    9. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    10. Li, Jing & Alvi, Jahan Zeb & Pei, Gang & Su, Yuehong & Li, Pengcheng & Gao, Guangtao & Ji, Jie, 2016. "Modelling of organic Rankine cycle efficiency with respect to the equivalent hot side temperature," Energy, Elsevier, vol. 115(P1), pages 668-683.
    11. Khatita, Mohammed A. & Ahmed, Tamer S. & Ashour, Fatma. H. & Ismail, Ibrahim M., 2014. "Power generation using waste heat recovery by organic Rankine cycle in oil and gas sector in Egypt: A case study," Energy, Elsevier, vol. 64(C), pages 462-472.
    12. Lee, Ung & Jeon, Jeongwoo & Han, Chonghun & Lim, Youngsub, 2017. "Superstructure based techno-economic optimization of the organic rankine cycle using LNG cryogenic energy," Energy, Elsevier, vol. 137(C), pages 83-94.
    13. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    14. Xu, Jinliang & Yu, Chao, 2014. "Critical temperature criterion for selection of working fluids for subcritical pressure Organic Rankine cycles," Energy, Elsevier, vol. 74(C), pages 719-733.
    15. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    16. Li, You-Rong & Du, Mei-Tang & Wu, Chun-Mei & Wu, Shuang-Ying & Liu, Chao, 2014. "Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery," Energy, Elsevier, vol. 77(C), pages 509-519.
    17. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    18. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    19. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    20. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:36-46. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.