IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v172y2019icp391-400.html
   My bibliography  Save this article

Effect of flow losses in heat exchangers on the performance of organic Rankine cycle

Author

Listed:
  • Sun, Hongchuang
  • Qin, Jiang
  • Hung, Tzu-Chen
  • Huang, Hongyan
  • Yan, Peigang
  • Lin, Chih-Hung

Abstract

No pressure loss or constant pressure loss were usually used in theoretical study of organic Rankine cycle (ORC). However, in a practical cycle, pressure losses will occur in heat exchangers and pipes. The pressure losses can influence the evaporating and condensing process and further influence the overall performance of ORC. In this study, the flow loss coefficients of evaporator and condenser are defined and the differences of performance between practical cycle and ideal cycle are compared. The process of practical cycle is established based on a series of experiments. Three pumps are used respectively with a scroll expander and two plate heat exchangers as evaporator and condenser. R245fa is used as working fluid. The results show that the irreversibility in evaporator and condenser increases by 14.4% and 37.0%, respectively. The flow losses result in performance reduction. The maximum relative increase of total irreversibility is 9.7%, while the maximum decrease of net work output, thermal efficiency and exergy efficiency are 16.1%, 17.0% and 16.9%, respectively. The relationships of total irreversibility, net work output, thermal efficiency and exergy efficiency between the practical cycle and ideal cycle are almost linear. In addition, the maximum expander isentropic efficiency reaches 95.4% when using centrifugal pump.

Suggested Citation

  • Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
  • Handle: RePEc:eee:energy:v:172:y:2019:i:c:p:391-400
    DOI: 10.1016/j.energy.2019.01.131
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544219301471
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2019.01.131?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Bamorovat Abadi, Gholamreza & Yun, Eunkoo & Kim, Kyung Chun, 2015. "Experimental study of a 1 kw organic Rankine cycle with a zeotropic mixture of R245fa/R134a," Energy, Elsevier, vol. 93(P2), pages 2363-2373.
    2. Maraver, Daniel & Royo, Javier & Lemort, Vincent & Quoilin, Sylvain, 2014. "Systematic optimization of subcritical and transcritical organic Rankine cycles (ORCs) constrained by technical parameters in multiple applications," Applied Energy, Elsevier, vol. 117(C), pages 11-29.
    3. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    4. Hung, T.C. & Wang, S.K. & Kuo, C.H. & Pei, B.S. & Tsai, K.F., 2010. "A study of organic working fluids on system efficiency of an ORC using low-grade energy sources," Energy, Elsevier, vol. 35(3), pages 1403-1411.
    5. Li, Jian & Liu, Qiang & Duan, Yuanyuan & Yang, Zhen, 2017. "Performance analysis of organic Rankine cycles using R600/R601a mixtures with liquid-separated condensation," Applied Energy, Elsevier, vol. 190(C), pages 376-389.
    6. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    7. Marija Lazova & Alihan Kaya & Marijn Billiet & Steven Lecompte & Dimitris Manolakos & Michel De Paepe, 2017. "Experimental Assessment of a Helical Coil Heat Exchanger Operating at Subcritical and Supercritical Conditions in a Small-Scale Solar Organic Rankine Cycle," Energies, MDPI, vol. 10(5), pages 1-18, May.
    8. Eyerer, Sebastian & Wieland, Christoph & Vandersickel, Annelies & Spliethoff, Hartmut, 2016. "Experimental study of an ORC (Organic Rankine Cycle) and analysis of R1233zd-E as a drop-in replacement for R245fa for low temperature heat utilization," Energy, Elsevier, vol. 103(C), pages 660-671.
    9. Gómez Aláez, S.L. & Bombarda, P. & Invernizzi, C.M. & Iora, P. & Silva, P., 2015. "Evaluation of ORC modules performance adopting commercial plastic heat exchangers," Applied Energy, Elsevier, vol. 154(C), pages 882-890.
    10. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    11. Ajimotokan, H.A. & Sher, I., 2015. "Thermodynamic performance simulation and design optimisation of trilateral-cycle engines for waste heat recovery-to-power generation," Applied Energy, Elsevier, vol. 154(C), pages 26-34.
    12. Al Jubori, Ayad M. & Al-Dadah, Raya & Mahmoud, Saad, 2017. "Performance enhancement of a small-scale organic Rankine cycle radial-inflow turbine through multi-objective optimization algorithm," Energy, Elsevier, vol. 131(C), pages 297-311.
    13. Schuster, A. & Karellas, S. & Aumann, R., 2010. "Efficiency optimization potential in supercritical Organic Rankine Cycles," Energy, Elsevier, vol. 35(2), pages 1033-1039.
    14. Tian, Hua & Shu, Gequn & Wei, Haiqiao & Liang, Xingyu & Liu, Lina, 2012. "Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE)," Energy, Elsevier, vol. 47(1), pages 125-136.
    15. Cho, Soo-Yong & Cho, Chong-Hyun & Choi, Sang-Kyu, 2015. "Experiment and cycle analysis on a partially admitted axial-type turbine used in the organic Rankine cycle," Energy, Elsevier, vol. 90(P1), pages 643-651.
    16. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    17. Erdogan, Anil & Colpan, Can Ozgur & Cakici, Duygu Melek, 2017. "Thermal design and analysis of a shell and tube heat exchanger integrating a geothermal based organic Rankine cycle and parabolic trough solar collectors," Renewable Energy, Elsevier, vol. 109(C), pages 372-391.
    18. Wang, J.L. & Zhao, L. & Wang, X.D., 2012. "An experimental study on the recuperative low temperature solar Rankine cycle using R245fa," Applied Energy, Elsevier, vol. 94(C), pages 34-40.
    19. Li, Tailu & Zhang, Zhigang & Lu, Jian & Yang, Junlan & Hu, Yujie, 2015. "Two-stage evaporation strategy to improve system performance for organic Rankine cycle," Applied Energy, Elsevier, vol. 150(C), pages 323-334.
    20. Zhang, Cheng & Liu, Chao & Wang, Shukun & Xu, Xiaoxiao & Li, Qibin, 2017. "Thermo-economic comparison of subcritical organic Rankine cycle based on different heat exchanger configurations," Energy, Elsevier, vol. 123(C), pages 728-741.
    21. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Lin, Chih-Hung & Lin, Yi-Fan, 2018. "Performance comparison of organic Rankine cycle with expansion from superheated zone or two-phase zone based on temperature utilization rate of heat source," Energy, Elsevier, vol. 149(C), pages 566-576.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kapustenko, Petro & Klemeš, Jiří Jaromír & Arsenyeva, Olga & Tovazhnyanskyy, Leonid & Zorenko, Viktor, 2021. "Pressure drop in two phase flow of condensing air-steam mixture inside PHE channels formed by plates with corrugations of different geometries," Energy, Elsevier, vol. 228(C).
    2. Xin Wang & Yong-qiang Feng & Tzu-Chen Hung & Zhi-xia He & Chih-Hung Lin & Muhammad Sultan, 2020. "Investigating the System Behaviors of a 10 kW Organic Rankine Cycle (ORC) Prototype Using Plunger Pump and Centrifugal Pump," Energies, MDPI, vol. 13(5), pages 1-18, March.
    3. Zhang, Yi-Fan & Li, Ming-Jia & Ren, Xiao & Duan, Xin-Yue & Wu, Chia-Jung & Xi, Huan & Feng, Yong-Qiang & Gong, Liang & Hung, Tzu-Chen, 2022. "Effect of heat source supplies on system behaviors of ORCs with different capacities: An experimental comparison between the 3 kW and 10 kW unit," Energy, Elsevier, vol. 254(PB).
    4. Fabio Fatigati & Diego Vittorini & Yaxiong Wang & Jian Song & Christos N. Markides & Roberto Cipollone, 2020. "Design and Operational Control Strategy for Optimum Off-Design Performance of an ORC Plant for Low-Grade Waste Heat Recovery," Energies, MDPI, vol. 13(21), pages 1-23, November.
    5. Luo, Junwei & Lu, Pei & Chen, Kaihuang & Luo, Xianglong & Chen, Jianyong & Liang, Yingzong & Yang, Zhi & Chen, Ying, 2023. "Experimental and simulation investigation on the heat exchangers in an ORC under various heat source/sink conditions," Energy, Elsevier, vol. 264(C).
    6. Yong, Qingqing & Jin, Kaiyuan & Li, Xiaobo & Yang, Ronggui, 2023. "Thermo-economic analysis for a novel grid-scale pumped thermal electricity storage system coupled with a coal-fired power plant," Energy, Elsevier, vol. 280(C).
    7. Wan Rashidi Bin Wan Ramli & Apostolos Pesyridis & Dhrumil Gohil & Fuhaid Alshammari, 2020. "Organic Rankine Cycle Waste Heat Recovery for Passenger Hybrid Electric Vehicles," Energies, MDPI, vol. 13(17), pages 1-27, September.
    8. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2019. "Experimental and Numerical Characterization of the Sliding Rotary Vane Expander Intake Pressure in Order to Develop a Novel Control-Diagnostic Procedure," Energies, MDPI, vol. 12(10), pages 1-17, May.
    9. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Kapustenko, Petro & Fedorenko, Olena & Kusakov, Sergiy & Kobylnik, Dmytro, 2021. "Plate heat exchanger design for the utilisation of waste heat from exhaust gases of drying process," Energy, Elsevier, vol. 233(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Lin, Chih-Hung & Lin, Yi-Fan, 2018. "Performance comparison of organic Rankine cycle with expansion from superheated zone or two-phase zone based on temperature utilization rate of heat source," Energy, Elsevier, vol. 149(C), pages 566-576.
    2. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang, 2019. "Performance analysis of low speed axial impulse turbine using two type nozzles for small-scale organic Rankine cycle," Energy, Elsevier, vol. 169(C), pages 1139-1152.
    3. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    4. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    5. Li, Jing & Gao, Guangtao & Li, Pengcheng & Pei, Gang & Huang, Hulin & Su, Yuehong & Ji, Jie, 2018. "Experimental study of organic Rankine cycle in the presence of non-condensable gases," Energy, Elsevier, vol. 142(C), pages 739-753.
    6. Sun, Hongchuang & Qin, Jiang & Li, Haowei & Huang, Hongyan & Yan, Peigang, 2019. "Research of a combined power and cooling system based on fuel rotating cooling air turbine and organic Rankine cycle on hypersonic aircraft," Energy, Elsevier, vol. 189(C).
    7. Marenco-Porto, Carlos A. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Evaluation of Organic Rankine Cycle alternatives for the cement industry using Analytic Hierarchy Process (AHP) methodology and energy-economic-environmental (3E) analysis," Energy, Elsevier, vol. 281(C).
    8. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    9. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    10. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    11. Pei Lu & Zheng Liang & Xianglong Luo & Yangkai Xia & Jin Wang & Kaihuang Chen & Yingzong Liang & Jianyong Chen & Zhi Yang & Jiacheng He & Ying Chen, 2023. "Design and Optimization of Organic Rankine Cycle Based on Heat Transfer Enhancement and Novel Heat Exchanger: A Review," Energies, MDPI, vol. 16(3), pages 1-34, January.
    12. Huang, Haozhong & Zhu, Juan & Deng, Wei & Ouyang, Tiancheng & Yan, Bo & Yang, Xu, 2018. "Influence of exhaust heat distribution on the performance of dual-loop organic Rankine Cycles (DORC) for engine waste heat recovery," Energy, Elsevier, vol. 151(C), pages 54-65.
    13. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen, 2019. "Design and performance analyses for a novel organic Rankine cycle with supercritical-subcritical heat absorption process coupling," Applied Energy, Elsevier, vol. 235(C), pages 1400-1414.
    14. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    15. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    16. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    17. Li, Chengyu & Wang, Huaixin, 2016. "Power cycles for waste heat recovery from medium to high temperature flue gas sources – from a view of thermodynamic optimization," Applied Energy, Elsevier, vol. 180(C), pages 707-721.
    18. Yang, Min-Hsiung & Yeh, Rong-Hua, 2016. "Economic performances optimization of an organic Rankine cycle system with lower global warming potential working fluids in geothermal application," Renewable Energy, Elsevier, vol. 85(C), pages 1201-1213.
    19. Piotr Kolasiński, 2019. "Application of the Multi-Vane Expanders in ORC Systems—A Review on the Experimental and Modeling Research Activities," Energies, MDPI, vol. 12(15), pages 1-26, August.
    20. Wang, Zhiqi & Zhao, Yabin & Xia, Xiaoxia & Pan, Huihui & Zhang, Sifeng & Liu, Zhipeng, 2023. "Experimental evaluation of organic Rankine cycle using zeotropic mixture under different operation conditions," Energy, Elsevier, vol. 264(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:172:y:2019:i:c:p:391-400. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.