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Thermal design and analysis of a shell and tube heat exchanger integrating a geothermal based organic Rankine cycle and parabolic trough solar collectors

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  • Erdogan, Anil
  • Colpan, Can Ozgur
  • Cakici, Duygu Melek

Abstract

In this paper, the design and analysis of a shell and tube heat exchanger used to combine parabolic trough solar collectors (PTSCs) and an organic Rankine cycle (ORC) based geothermal power plant is presented. A thermal model for the PTSC was first used to find the temperature of the thermal oil entering the heat exchanger under different solar irradiation intensity. Then, a detailed thermal model for the shell and tube heat exchanger based on logarithmic mean temperature difference method was formed. A computer code was developed using Engineering Equation Solver to study the effect of some key design parameters on the heat transfer surface area of the heat exchanger and the pumping power. Furthermore, a two-stage Taguchi method was applied to find the design parameters that give the minimum heat transfer surface area and pumping power. In addition, the effect of the solar irradiation intensity on the optimum design parameters was assessed. The results show that the baffle spacing is the most dominant design parameter; and Therminol VP1 or Dowtherm A as the PTSC side fluid and R245fa or R600 as the ORC side fluid should be selected. In addition, it was found that when the solar irradiation intensity increases from 450 W/m2 to 1000 W/m2, the minimum heat transfer surface area increases from 2.644 m2 to 8.681 m2.

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  • Erdogan, Anil & Colpan, Can Ozgur & Cakici, Duygu Melek, 2017. "Thermal design and analysis of a shell and tube heat exchanger integrating a geothermal based organic Rankine cycle and parabolic trough solar collectors," Renewable Energy, Elsevier, vol. 109(C), pages 372-391.
  • Handle: RePEc:eee:renene:v:109:y:2017:i:c:p:372-391
    DOI: 10.1016/j.renene.2017.03.037
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    5. Roumpedakis, Tryfon C. & Loumpardis, George & Monokrousou, Evropi & Braimakis, Konstantinos & Charalampidis, Antonios & Karellas, Sotirios, 2020. "Exergetic and economic analysis of a solar driven small scale ORC," Renewable Energy, Elsevier, vol. 157(C), pages 1008-1024.
    6. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.
    7. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
    8. Francesca Ceglia & Adriano Macaluso & Elisa Marrasso & Maurizio Sasso & Laura Vanoli, 2020. "Modelling of Polymeric Shell and Tube Heat Exchangers for Low-Medium Temperature Geothermal Applications," Energies, MDPI, vol. 13(11), pages 1-26, May.
    9. Yasinskiy, Andrey & Navas, Javier & Aguilar, Teresa & Alcántara, Rodrigo & Gallardo, Juan Jesús & Sánchez-Coronilla, Antonio & Martín, Elisa I. & De Los Santos, Desireé & Fernández-Lorenzo, Concha, 2018. "Dramatically enhanced thermal properties for TiO2-based nanofluids for being used as heat transfer fluids in concentrating solar power plants," Renewable Energy, Elsevier, vol. 119(C), pages 809-819.
    10. Xia, Xiaoxia & Liu, Zhipeng & Wang, Zhiqi & Sun, Tong & Zhang, Hualong & Zhang, Sifeng, 2023. "Thermo-economic-environmental optimization design of dual-loop organic Rankine cycle under fluctuating heat source temperature," Energy, Elsevier, vol. 264(C).

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