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Pressure drop in two phase flow of condensing air-steam mixture inside PHE channels formed by plates with corrugations of different geometries

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  • Kapustenko, Petro
  • Klemeš, Jiří Jaromír
  • Arsenyeva, Olga
  • Tovazhnyanskyy, Leonid
  • Zorenko, Viktor

Abstract

The pressure drop in the two-phase condensing flow of air-steam mixture inside channels of plate heat exchanger (PHE) with different geometries of corrugations is studied based on experiments and one-dimensional mathematical modelling. The experiments were made with five samples of the PHE channel. In three of them plates with corrugations inclination angles 30, 45 and 60° at the same height of corrugations 5 mm. The other two plates corrugations height was 7.5 and 10 mm at the same pitch to height ratio and inclination angle of 60°. The correlation of pressure drop data for all experimental samples by average process parameters is not able to give acceptable accuracy. The correlation for local pressure gradients in two-phase condensing flow is identified using a developed one-dimensional mathematical model. The model of separated flows of phases is employed for channel zones close to air-steam mixture entrance. Further on channel length with an increase of liquid phase quantities, its combination with the dispersed annular flow structure model is used. The proposed equations can be included in the mathematical model when designing PHE and optimising the geometrical form of corrugations on its plates for steam condensation processes from an air-steam mixture.

Suggested Citation

  • Kapustenko, Petro & Klemeš, Jiří Jaromír & Arsenyeva, Olga & Tovazhnyanskyy, Leonid & Zorenko, Viktor, 2021. "Pressure drop in two phase flow of condensing air-steam mixture inside PHE channels formed by plates with corrugations of different geometries," Energy, Elsevier, vol. 228(C).
    • Handle: RePEc:eee:energy:v:228:y:2021:i:c:s036054422100832x
    DOI: 10.1016/j.energy.2021.120583
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    References listed on IDEAS

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    1. Kapustenko, Petro O. & Klemeš, Jiří Jaromír & Arsenyeva, Olga P. & Kusakov, Sergey K. & Tovazhnyanskyy, Leonid L., 2020. "The influence of plate corrugations geometry scale factor on performance of plate heat exchanger as condenser of vapour from its mixture with noncondensing gas," Energy, Elsevier, vol. 201(C).
    2. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
    3. Perevertaylenko, Olexander Yu. & Gariev, Andriy O. & Damartzis, Theodoros & Tovazhnyanskyy, Leonid L. & Kapustenko, Petro O. & Arsenyeva, Olga P., 2015. "Searches of cost effective ways for amine absorption unit design in CO2 post-combustion capture process," Energy, Elsevier, vol. 90(P1), pages 105-112.
    4. Arsenyeva, Olga & Piper, Mark & Zibart, Alexander & Olenberg, Alexander & Kenig, Eugeny Y., 2019. "Investigation of heat transfer and hydraulic resistance in small-scale pillow-plate heat exchangers," Energy, Elsevier, vol. 181(C), pages 1213-1224.
    5. Zhang, Yanfeng & Jiang, Chen & Shou, Binan & Zhou, Wenxue & Zhang, Zhifeng & Wang, Shuang & Bai, Bofeng, 2018. "A quantitative energy efficiency evaluation and grading of plate heat exchangers," Energy, Elsevier, vol. 142(C), pages 228-233.
    6. Nikolaisen, Monika & Andresen, Trond, 2021. "System impact of heat exchanger pressure loss in ORCs for smelter off-gas waste heat recovery," Energy, Elsevier, vol. 215(PB).
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    Cited by:

    1. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Mao, Ning & Azman, Amirah Nabilah & Ding, Guangxin & Jin, Yubo & Kang, Can & Kim, Hyoung-Bum, 2022. "Black-box real-time identification of sub-regime of gas-liquid flow using Ultrasound Doppler Velocimetry with deep learning," Energy, Elsevier, vol. 239(PD).
    3. Petro Kapustenko & Jiří Jaromír Klemeš & Olga Arsenyeva & Leonid Tovazhnyanskyy, 2023. "PHE (Plate Heat Exchanger) for Condensing Duties: Recent Advances and Future Prospects," Energies, MDPI, vol. 16(1), pages 1-18, January.
    4. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Klochock, Eugeny & Kapustenko, Petro, 2023. "The effect of plate size and corrugation pattern on plate heat exchanger performance in specific conditions of steam-air mixture condensation," Energy, Elsevier, vol. 263(PC).

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