IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v263y2023ipcs0360544222028444.html
   My bibliography  Save this article

The effect of plate size and corrugation pattern on plate heat exchanger performance in specific conditions of steam-air mixture condensation

Author

Listed:
  • Arsenyeva, Olga
  • Klemeš, Jiří Jaromír
  • Klochock, Eugeny
  • Kapustenko, Petro

Abstract

The results of mathematical modelling and experimental study of plate heat exchangers (PHEs) in steam-air mixture condensation are presented. The mathematical model is validated by test data for PHE in the industry and for five experimental samples with corrugation angles, 30°, 45°, and 60° and corrugation heights 5, 7.5 and 10 mm. With no limited pressure drop in PHE, its heat transfer area can be decreased up to 4 times with the plate's corrugations angle of 60°. When pressure drop on the side of condensing stream is limited, at a small mass fraction of air, PHE with corrugated plates' heat transfer area can be smaller than in PHE assembled from flat plates about 1.5 times ± 11% at channels of different corrugations geometries. For commercially produced plate-and-frame PHE, the pressure losses at channel entrance and distribution zones should be accounted. For plates with a corrugations angle of 60°, their share in total pressure drop can be from 7% up to 39.3%, while at a corrugations angle of 30°, up to 59%. The final choice of corrugation angle and height for plates designed for specific duty can be made by solving a future optimisation problem with a developed mathematical model.

Suggested Citation

  • Arsenyeva, Olga & Klemeš, Jiří Jaromír & Klochock, Eugeny & Kapustenko, Petro, 2023. "The effect of plate size and corrugation pattern on plate heat exchanger performance in specific conditions of steam-air mixture condensation," Energy, Elsevier, vol. 263(PC).
    • Handle: RePEc:eee:energy:v:263:y:2023:i:pc:s0360544222028444
    DOI: 10.1016/j.energy.2022.125958
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222028444
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.125958?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R. & Tarighaleslami, Amir H., 2015. "Thermo-economic optimisation of industrial milk spray dryer exhaust to inlet air heat recovery," Energy, Elsevier, vol. 90(P1), pages 95-104.
    2. Kapustenko, Petro O. & Klemeš, Jiří Jaromír & Arsenyeva, Olga P. & Kusakov, Sergey K. & Tovazhnyanskyy, Leonid L., 2020. "The influence of plate corrugations geometry scale factor on performance of plate heat exchanger as condenser of vapour from its mixture with noncondensing gas," Energy, Elsevier, vol. 201(C).
    3. Wang, Wenwen & Xie, Sitao & Pan, Quanwen & Dai, Yanjun & Wang, Ruzhu & Ge, Tianshu, 2021. "Air-cooled adsorption-based device for harvesting water from island air," Renewable and Sustainable Energy Reviews, Elsevier, vol. 141(C).
    4. Perevertaylenko, Olexander Yu. & Gariev, Andriy O. & Damartzis, Theodoros & Tovazhnyanskyy, Leonid L. & Kapustenko, Petro O. & Arsenyeva, Olga P., 2015. "Searches of cost effective ways for amine absorption unit design in CO2 post-combustion capture process," Energy, Elsevier, vol. 90(P1), pages 105-112.
    5. Kapustenko, Petro & Klemeš, Jiří Jaromír & Arsenyeva, Olga & Tovazhnyanskyy, Leonid & Zorenko, Viktor, 2021. "Pressure drop in two phase flow of condensing air-steam mixture inside PHE channels formed by plates with corrugations of different geometries," Energy, Elsevier, vol. 228(C).
    6. Chong, Cheng Tung & Fan, Yee Van & Lee, Chew Tin & Klemeš, Jiří Jaromír, 2022. "Post COVID-19 ENERGY sustainability and carbon emissions neutrality," Energy, Elsevier, vol. 241(C).
    7. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Kapustenko, Petro & Fedorenko, Olena & Kusakov, Sergiy & Kobylnik, Dmytro, 2021. "Plate heat exchanger design for the utilisation of waste heat from exhaust gases of drying process," Energy, Elsevier, vol. 233(C).
    8. Satyavada, Harish & Baldi, Simone, 2018. "Monitoring energy efficiency of condensing boilers via hybrid first-principle modelling and estimation," Energy, Elsevier, vol. 142(C), pages 121-129.
    9. Wan, Wei & Engvall, Klas & Yang, Weihong & Möller, Björn Fredriksson, 2018. "Experimental and modelling studies on condensation of inorganic species during cooling of product gas from pressurized biomass fluidized bed gasification," Energy, Elsevier, vol. 153(C), pages 35-44.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Tovazhnyanskyy, Leonid & Klochok, Eugeny & Kapustenko, Petro, 2023. "Estimating parameters of plate heat exchanger for condensation of steam from mixture with air as a component of heat exchanger network," Energy, Elsevier, vol. 283(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Tovazhnyanskyy, Leonid & Klochok, Eugeny & Kapustenko, Petro, 2023. "Estimating parameters of plate heat exchanger for condensation of steam from mixture with air as a component of heat exchanger network," Energy, Elsevier, vol. 283(C).
    2. Kapustenko, Petro O. & Klemeš, Jiří Jaromír & Arsenyeva, Olga P. & Kusakov, Sergey K. & Tovazhnyanskyy, Leonid L., 2020. "The influence of plate corrugations geometry scale factor on performance of plate heat exchanger as condenser of vapour from its mixture with noncondensing gas," Energy, Elsevier, vol. 201(C).
    3. Petro Kapustenko & Jiří Jaromír Klemeš & Olga Arsenyeva & Leonid Tovazhnyanskyy, 2023. "PHE (Plate Heat Exchanger) for Condensing Duties: Recent Advances and Future Prospects," Energies, MDPI, vol. 16(1), pages 1-18, January.
    4. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Kapustenko, Petro & Fedorenko, Olena & Kusakov, Sergiy & Kobylnik, Dmytro, 2021. "Plate heat exchanger design for the utilisation of waste heat from exhaust gases of drying process," Energy, Elsevier, vol. 233(C).
    5. Kapustenko, Petro & Klemeš, Jiří Jaromír & Arsenyeva, Olga & Tovazhnyanskyy, Leonid & Zorenko, Viktor, 2021. "Pressure drop in two phase flow of condensing air-steam mixture inside PHE channels formed by plates with corrugations of different geometries," Energy, Elsevier, vol. 228(C).
    6. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).
    7. Migo-Sumagang, Maria Victoria & Tan, Raymond R. & Aviso, Kathleen B., 2023. "A multi-period model for optimizing negative emission technology portfolios with economic and carbon value discount rates," Energy, Elsevier, vol. 275(C).
    8. Olga Arsenyeva & Leonid Tovazhnyanskyy & Petro Kapustenko & Jiří Jaromír Klemeš & Petar Sabev Varbanov, 2023. "Review of Developments in Plate Heat Exchanger Heat Transfer Enhancement for Single-Phase Applications in Process Industries," Energies, MDPI, vol. 16(13), pages 1-28, June.
    9. Fan, Ruijin & Wan, Minghan & Zhou, Tian & Zheng, Nianben & Sun, Zhiqiang, 2024. "Graphene-enhanced phase change material systems: Minimizing optical and thermal losses for solar thermal applications," Energy, Elsevier, vol. 289(C).
    10. Caglayan, Hasan & Caliskan, Hakan, 2017. "Sustainability assessment of heat exchanger units for spray dryers," Energy, Elsevier, vol. 124(C), pages 741-751.
    11. Mohammed Sanjid Thavalengal & Muhammad Ahmad Jamil & Muhammad Mehroz & Ben Bin Xu & Haseeb Yaqoob & Muhammad Sultan & Nida Imtiaz & Muhammad Wakil Shahzad, 2023. "Progress and Prospects of Air Water Harvesting System for Remote Areas: A Comprehensive Review," Energies, MDPI, vol. 16(6), pages 1-27, March.
    12. Yılmaz, Semih & Kumlutaş, Dilek & Yücekaya, Utku Alp & Cumbul, Ahmet Yakup, 2021. "Prediction of the equilibrium compositions in the combustion products of a domestic boiler," Energy, Elsevier, vol. 233(C).
    13. Zhu, Yunlong & Dong, Zhe & Cheng, Zhonghua & Huang, Xiaojin & Dong, Yujie & Zhang, Zuoyi, 2023. "Neural network extended state-observer for energy system monitoring," Energy, Elsevier, vol. 263(PA).
    14. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    15. Diana L. Tinoco-Caicedo & Alexis Lozano-Medina & Ana M. Blanco-Marigorta, 2020. "Conventional and Advanced Exergy and Exergoeconomic Analysis of a Spray Drying System: A Case Study of an Instant Coffee Factory in Ecuador," Energies, MDPI, vol. 13(21), pages 1-19, October.
    16. Dong, Zhe & Liu, Miao & Guo, Zhiwu & Huang, Xiaojin & Zhang, Yajun & Zhang, Zuoyi, 2019. "Adaptive state-observer for monitoring flexible nuclear reactors," Energy, Elsevier, vol. 171(C), pages 893-909.
    17. Costa, Isabella & Rochedo, Pedro & Costa, Daniele & Ferreira, Paula & Araújo, Madalena & Schaeffer, Roberto & Szklo, Alexandre, 2019. "Placing hubs in CO2 pipelines: An application to industrial CO2 emissions in the Iberian Peninsula," Applied Energy, Elsevier, vol. 236(C), pages 22-31.
    18. Jia, Xiongjie & Sang, Yichen & Li, Yanjun & Du, Wei & Zhang, Guolei, 2022. "Short-term forecasting for supercharged boiler safety performance based on advanced data-driven modelling framework," Energy, Elsevier, vol. 239(PE).
    19. Chen, Yaping & Zhu, Zilong & Wu, Jiafeng & Yang, Shifan & Zhang, Baohuai, 2017. "A novel LNG/O2 combustion gas and steam mixture cycle with energy storage and CO2 capture," Energy, Elsevier, vol. 120(C), pages 128-137.
    20. He Shan & Chunfeng Li & Zhihui Chen & Wenjun Ying & Primož Poredoš & Zhanyu Ye & Quanwen Pan & Jiayun Wang & Ruzhu Wang, 2022. "Exceptional water production yield enabled by batch-processed portable water harvester in semi-arid climate," Nature Communications, Nature, vol. 13(1), pages 1-10, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:263:y:2023:i:pc:s0360544222028444. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.