Experimental Study and Calculation of Condensation Heat Transfer in Flue Gas of Gas-Fired Boiler

The wide application of natural gas will help to achieve the goal of double carbon. The potential of energy saving and carbon reduction after deep condensation of a natural gas flue gas can reach as much as 10~12%. In this paper, the interplay between sensible and latent heat transfer in the process of condensation heat transfer was explored by adjusting the flue gas temperature, relative humidity, cooling water temperature, and other parameters entering the condensation heat exchanger by the condensation heat transfer experimental platform of a gas-fired boiler. The Ln number presents the proportion of water vapor condensation in flue gas, and the P number shows the total amount of water vapor condensation. The increase in Ln and p values promotes the enhancement of water vapor condensation, and the condensation heat transfer coefficient can reach about three to eight times that of a sensible heat transfer coefficient. As the Ln number increases from 0 to 0.35, the promoting effect of sensible heat is enhanced, up to a maximum of 2.5 times. However, from 0.35 to 0.75, the promotion gradually weakens. When the Ln number exceeds 0.75, sensible heat transfer begins to be suppressed, with a minimum coefficient of 0.7. The correction term of the sensible and latent heat transfer coefficient is added to the existing empirical correlation of pure convection heat transfer, which is applicable to various heat exchanger structures and verified by experiments. The micro-element superposition calculation method of the condensing heat exchanger is proposed to realize the digital accurate design of the condensing heat exchanger, which lays the foundation for the extensive promotion and application of the flue gas condensing heat exchanger.