IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v237y2021ics0360544221017795.html
   My bibliography  Save this article

Waste heat recovery mechanism for coal-fired flue gas in a counter-flow direct contact scrubber

Author

Listed:
  • Wang, Haichao
  • Wu, Xiaozhou
  • Liu, Zheyi
  • Granlund, Katja
  • Lahdelma, Risto
  • Li, Ji
  • Teppo, Esa
  • Yu, Li
  • Duamu, Lin
  • Li, Xiangli
  • Haavisto, Ilkka

Abstract

Scrubbers are more and more used to recover waste heat from coal-fired exhaust flue gas (EFG). But the heat and mass transfer mechanism in the counter flow direct contact scrubber is not clear enough, and the heat recovery rate (E) needs to be improved cost effectively. This paper proposes to use a simulation model to study the heat and mass transfer mechanism and thus to improve the scrubber design without intensive experiments. A mathematical model based on the two-film theory was established, and the finite difference method was used to solve it. The model was validated using experimental data and heat recovery equation is obtained with relation to the main influencing factors. The results show that the most sensitive factors on E are the liquid-to-gas ratio rwf and the equivalent diameter of water droplets rd. In addition, height to diameter ratio (H/D) is more important than flue gas velocity. E can be increased by 25% and 36% when rwf increases from 4 to 6 and rd decreases from 0.002 m to 0.0015 m, respectively. Intensive simulations help determine the scope of the influencing factors to improve scrubber design.

Suggested Citation

  • Wang, Haichao & Wu, Xiaozhou & Liu, Zheyi & Granlund, Katja & Lahdelma, Risto & Li, Ji & Teppo, Esa & Yu, Li & Duamu, Lin & Li, Xiangli & Haavisto, Ilkka, 2021. "Waste heat recovery mechanism for coal-fired flue gas in a counter-flow direct contact scrubber," Energy, Elsevier, vol. 237(C).
  • Handle: RePEc:eee:energy:v:237:y:2021:i:c:s0360544221017795
    DOI: 10.1016/j.energy.2021.121531
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221017795
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2021.121531?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Chaojun & He, Boshu & Sun, Shaoyang & Wu, Ying & Yan, Na & Yan, Linbo & Pei, Xiaohui, 2012. "Application of a low pressure economizer for waste heat recovery from the exhaust flue gas in a 600 MW power plant," Energy, Elsevier, vol. 48(1), pages 196-202.
    2. Wang, Jingyi & Hua, Jing & Fu, Lin & Zhou, Ding, 2020. "Effect of gas nonlinearity on boilers equipped with vapor-pump (BEVP) system for flue-gas heat and moisture recovery," Energy, Elsevier, vol. 198(C).
    3. Jiayou Liu & Fengzhong Sun, 2019. "Node Temperature of the Coupled High-Low Energy Grade Flus Gas Waste Heat Recovery System," Energies, MDPI, vol. 12(2), pages 1-16, January.
    4. Zhang, Qunli & Niu, Yu & Yang, Xiaohu & Sun, Donghan & Xiao, Xin & Shen, Qi & Wang, Gang, 2020. "Experimental study of flue gas condensing heat recovery synergized with low NOx emission system," Applied Energy, Elsevier, vol. 269(C).
    5. Jiayou Liu & Fengzhong Sun, 2019. "Experimental Study on Operation Regulation of a Coupled High–Low Energy Flue Gas Waste Heat Recovery System Based on Exhaust Gas Temperature Control," Energies, MDPI, vol. 12(4), pages 1-20, February.
    6. Thibault Coppieters & Julien Blondeau, 2019. "Techno-Economic Design of Flue Gas Condensers for Medium-Scale Biomass Combustion Plants: Impact of Heat Demand and Return Temperature Variations," Energies, MDPI, vol. 12(12), pages 1-22, June.
    7. Nataliia Fedorova & Pegah Aziziyanesfahani & Vojislav Jovicic & Ana Zbogar-Rasic & Muhammad Jehanzaib Khan & Antonio Delgado, 2019. "Investigation of the Concepts to Increase the Dew Point Temperature for Thermal Energy Recovery from Flue Gas, Using Aspen ®," Energies, MDPI, vol. 12(9), pages 1-17, April.
    8. Wang, Xiang & Zhuo, Jiankun & Liu, Jianmin & Li, Shuiqing, 2020. "Synergetic process of condensing heat exchanger and absorption heat pump for waste heat and water recovery from flue gas," Applied Energy, Elsevier, vol. 261(C).
    9. Feng, Yupeng & Li, Yuzhong & Cui, Lin & Yan, Lifan & Zhao, Cheng & Dong, Yong, 2019. "Cold condensing scrubbing method for fine particle reduction from saturated flue gas," Energy, Elsevier, vol. 171(C), pages 1193-1205.
    10. Tao Ding & Baoxi Sun & Zhengxiang Shi & Baoming Li, 2019. "Optimizing Water Droplet Diameter of Spray Cooling for Dairy Cow in Summer Based on Enthalpy Difference Theory," Energies, MDPI, vol. 12(19), pages 1-13, September.
    11. Dagnija Blumberga & Vivita Priedniece & Rūdolfs Rumba & Vladimirs Kirsanovs & Agris Ņikitenko & Egons Lavendelis & Ivars Veidenbergs, 2020. "Mathematical Modeling of Heat and Mass Processes in a Scrubber: The Box–Wilson Optimization Method," Energies, MDPI, vol. 13(9), pages 1-15, May.
    12. A. V. Demidovich & S. S. Kralinova & P. P. Tkachenko & N. E. Shlegel & R. S. Volkov, 2019. "Interaction of Liquid Droplets in Gas and Vapor Flows," Energies, MDPI, vol. 12(22), pages 1-24, November.
    13. Espatolero, Sergio & Cortés, Cristóbal & Romeo, Luis M., 2010. "Optimization of boiler cold-end and integration with the steam cycle in supercritical units," Applied Energy, Elsevier, vol. 87(5), pages 1651-1660, May.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiayou Liu & Xiaoyun Gong & Wenhua Zhang & Fengzhong Sun & Qingbiao Wang, 2020. "Experimental Study on a Flue Gas Waste Heat Cascade Recovery System under Variable Working Conditions," Energies, MDPI, vol. 13(2), pages 1-19, January.
    2. Ma, Hongqiang & Liang, Nuo & Liu, Yemin & Luo, Xinmei & Hou, Caiqin & Wang, Gang, 2021. "Experimental study on novel waste heat recovery system for sulfide-containing flue gas," Energy, Elsevier, vol. 227(C).
    3. Ma, Youfu & Wang, Zirui & Lu, Junfu & Yang, Lijuan, 2018. "Techno-economic analysis of a novel hot air recirculation process for exhaust heat recovery from a 600 MW brown-coal-fired boiler," Energy, Elsevier, vol. 152(C), pages 348-357.
    4. Yan, Min & Zhang, Liang & Shi, Yuetao & Zhang, Liqiang & Li, Yuzhong & Ma, Chunyuan, 2018. "A novel boiler cold-end optimisation system based on bypass flue in coal-fired power plants: Heat recovery from wet flue gas," Energy, Elsevier, vol. 152(C), pages 84-94.
    5. Lianbo Mu & Suilin Wang & Guichang Liu & Junhui Lu & Yuncheng Lan & Liqiu Zhao & Jincheng Liu, 2023. "On-Site Experimental Study on Low-Temperature Deep Waste Heat Recovery of Actual Flue Gas from the Reformer of Hydrogen Production," Sustainability, MDPI, vol. 15(12), pages 1-19, June.
    6. Ma, Youfu & Yang, Lijuan & Lu, Junfu & Pei, Yufeng, 2016. "Techno-economic comparison of boiler cold-end exhaust gas heat recovery processes for efficient brown-coal-fired power generation," Energy, Elsevier, vol. 116(P1), pages 812-823.
    7. Xu, Gang & Huang, Shengwei & Yang, Yongping & Wu, Ying & Zhang, Kai & Xu, Cheng, 2013. "Techno-economic analysis and optimization of the heat recovery of utility boiler flue gas," Applied Energy, Elsevier, vol. 112(C), pages 907-917.
    8. Jiayou Liu & Fengzhong Sun, 2019. "Node Temperature of the Coupled High-Low Energy Grade Flus Gas Waste Heat Recovery System," Energies, MDPI, vol. 12(2), pages 1-16, January.
    9. Xiao, Pengcheng & Zhang, Yanping & Wang, Yuanjing & Wang, Jizhou, 2019. "Analysis of an improved economizer system for active control of the coal-fired boiler flue gas temperature," Energy, Elsevier, vol. 170(C), pages 185-198.
    10. Ma, Youfu & Yuan, Yichao & Jin, Jing & Zhang, Hua & Hu, Xiaohong & Shi, Dengyu, 2013. "An environment friendly and efficient lignite-fired power generation process based on a boiler with an open pulverizing system and the recovery of water from mill-exhaust," Energy, Elsevier, vol. 59(C), pages 105-115.
    11. Li, Yuzhong & Yan, Min & Zhang, Liqiang & Chen, Guifang & Cui, Lin & Song, Zhanlong & Chang, Jingcai & Ma, Chunyuan, 2016. "Method of flash evaporation and condensation – heat pump for deep cooling of coal-fired power plant flue gas: Latent heat and water recovery," Applied Energy, Elsevier, vol. 172(C), pages 107-117.
    12. Li, Zhaohao & Mi, Dabin & Zhang, Heng & Chen, Haiping & Liu, Zhenghao & Gao, Dan, 2021. "Experimental study on synergistic capture of fine particles and waste heat from flue gas using membrane condenser," Energy, Elsevier, vol. 217(C).
    13. Liu, Yinhe & Li, Qinlun & Duan, Xiaoli & Zhang, Yun & Yang, Zhen & Che, Defu, 2018. "Thermodynamic analysis of a modified system for a 1000 MW single reheat ultra-supercritical thermal power plant," Energy, Elsevier, vol. 145(C), pages 25-37.
    14. Ma, Youfu & Zhang, Hua & Yuan, Yichao & Wang, Zhiyun, 2015. "Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition," Energy, Elsevier, vol. 81(C), pages 304-316.
    15. Wang, Xiang & Zhuo, Jiankun & Liu, Jianmin & Li, Shuiqing, 2020. "Synergetic process of condensing heat exchanger and absorption heat pump for waste heat and water recovery from flue gas," Applied Energy, Elsevier, vol. 261(C).
    16. Men, Yiyu & Liu, Xiaohua & Zhang, Tao, 2021. "A review of boiler waste heat recovery technologies in the medium-low temperature range," Energy, Elsevier, vol. 237(C).
    17. Chen, Heng & Wu, Yunyun & Qi, Zhen & Chen, Qiao & Xu, Gang & Yang, Yongping & Liu, Wenyi, 2019. "Improved combustion air preheating design using multiple heat sources incorporating bypass flue in large-scale coal-fired power unit," Energy, Elsevier, vol. 169(C), pages 527-541.
    18. Lin, Xiaolong & Li, Qinlun & Wang, Lukai & Guo, Yifan & Liu, Yinhe, 2020. "Thermo-economic analysis of typical thermal systems and corresponding novel system for a 1000 MW single reheat ultra-supercritical thermal power plant," Energy, Elsevier, vol. 201(C).
    19. Li Yang & Yunfeng Ren & Zhihua Wang & Zhouming Hang & Yunxia Luo, 2021. "Simulation and Economic Research of Circulating Cooling Water Waste Heat and Water Resource Recovery System," Energies, MDPI, vol. 14(9), pages 1-13, April.
    20. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:237:y:2021:i:c:s0360544221017795. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.