IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v210y2020ics0360544220314870.html
   My bibliography  Save this article

Design and testing of a 340 kW Organic Rankine Cycle system for Low Pressure Saturated Steam heat source

Author

Listed:
  • Wang, Dabiao
  • Dai, Xiaoye
  • Wu, Zhihua
  • Zhao, Wu
  • Wang, Puwei
  • Hu, Busong
  • Shi, Lin

Abstract

A 340 kW ORC system was designed and tested for a Low Pressure Saturated Steam (LPSS) heat source which is an abundant industrial waste heat. The thermal design considered four working fluids with R245fa ultimately selected for its high thermal efficiency. Many thermal simulation conclusions from previous researches were evaluated but found to be improper for the present design. Then, the main system components, including a radial turbine, two shell and tube heat exchangers, and a shield pump were designed with other matching components selected based on the thermal design. The effects of the system operating parameters, including the evaporating temperature, condensing temperature, super heating and subcooling were analyzed with the results showing that the thermal optimization must consider the effects of the operating conditions on the component safeties and efficiencies. Finally, the system was constructed and tested near the design condition with the results showing that the maximum generator output power was 302 kW with a thermal efficiency of 9.7%. For these conditions, the isentropic turbine efficiency was 80.7% at 10,389 RPM. Suggestions for LPSS-ORC system designs are given to improve the system safety and component design.

Suggested Citation

  • Wang, Dabiao & Dai, Xiaoye & Wu, Zhihua & Zhao, Wu & Wang, Puwei & Hu, Busong & Shi, Lin, 2020. "Design and testing of a 340 kW Organic Rankine Cycle system for Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 210(C).
    • Handle: RePEc:eee:energy:v:210:y:2020:i:c:s0360544220314870
    DOI: 10.1016/j.energy.2020.118380
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544220314870
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2020.118380?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Desideri, Adriano & Gusev, Sergei & van den Broek, Martijn & Lemort, Vincent & Quoilin, Sylvain, 2016. "Experimental comparison of organic fluids for low temperature ORC (organic Rankine cycle) systems for waste heat recovery applications," Energy, Elsevier, vol. 97(C), pages 460-469.
    2. Carcasci, Carlo & Ferraro, Riccardo & Miliotti, Edoardo, 2014. "Thermodynamic analysis of an organic Rankine cycle for waste heat recovery from gas turbines," Energy, Elsevier, vol. 65(C), pages 91-100.
    3. Borunda, Mónica & Jaramillo, O.A. & Dorantes, R. & Reyes, Alberto, 2016. "Organic Rankine Cycle coupling with a Parabolic Trough Solar Power Plant for cogeneration and industrial processes," Renewable Energy, Elsevier, vol. 86(C), pages 651-663.
    4. Choi, Byung Chul & Kim, Young Min, 2013. "Thermodynamic analysis of a dual loop heat recovery system with trilateral cycle applied to exhaust gases of internal combustion engine for propulsion of the 6800 TEU container ship," Energy, Elsevier, vol. 58(C), pages 404-416.
    5. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    6. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    7. Li, Gang, 2016. "Organic Rankine cycle performance evaluation and thermoeconomic assessment with various applications part II: Economic assessment aspect," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 490-505.
    8. Zhu, Sipeng & Zhang, Kun & Deng, Kangyao, 2020. "A review of waste heat recovery from the marine engine with highly efficient bottoming power cycles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    9. Wang, Huarong & Xu, Jinliang & Yang, Xufei & Miao, Zheng & Yu, Chao, 2015. "Organic Rankine cycle saves energy and reduces gas emissions for cement production," Energy, Elsevier, vol. 86(C), pages 59-73.
    10. Ben-Ran Fu & Sung-Wei Hsu & Yuh-Ren Lee & Jui-Ching Hsieh & Chia-Ming Chang & Chih-Hsi Liu, 2014. "Performance of a 250 kW Organic Rankine Cycle System for Off-Design Heat Source Conditions," Energies, MDPI, vol. 7(6), pages 1-11, June.
    11. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    12. Liu, Wei & Meinel, Dominik & Wieland, Christoph & Spliethoff, Hartmut, 2014. "Investigation of hydrofluoroolefins as potential working fluids in organic Rankine cycle for geothermal power generation," Energy, Elsevier, vol. 67(C), pages 106-116.
    13. Zeyghami, Mehdi, 2015. "Performance analysis and binary working fluid selection of combined flash-binary geothermal cycle," Energy, Elsevier, vol. 88(C), pages 765-774.
    14. Choi, In-Hwan & Lee, Sangick & Seo, Yutaek & Chang, Daejun, 2013. "Analysis and optimization of cascade Rankine cycle for liquefied natural gas cold energy recovery," Energy, Elsevier, vol. 61(C), pages 179-195.
    15. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & Mota-Babiloni, Adrián, 2015. "Experimental study of an ORC (organic Rankine cycle) for low grade waste heat recovery in a ceramic industry," Energy, Elsevier, vol. 85(C), pages 534-542.
    16. Xu, Bin & Rathod, Dhruvang & Yebi, Adamu & Filipi, Zoran & Onori, Simona & Hoffman, Mark, 2019. "A comprehensive review of organic rankine cycle waste heat recovery systems in heavy-duty diesel engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 145-170.
    17. Li, Gang, 2016. "Organic Rankine cycle performance evaluation and thermoeconomic assessment with various applications part I: Energy and exergy performance evaluation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 477-499.
    18. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    19. Martin T. White & Abdulnaser I. Sayma, 2018. "A Generalised Assessment of Working Fluids and Radial Turbines for Non-Recuperated Subcritical Organic Rankine Cycles," Energies, MDPI, vol. 11(4), pages 1-26, March.
    20. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Yang, Youngmin, 2016. "Comparative assessment of Organic Rankine Cycle integration for low temperature geothermal heat source applications," Energy, Elsevier, vol. 102(C), pages 473-490.
    21. Jing, Li & Gang, Pei & Jie, Ji, 2010. "Optimization of low temperature solar thermal electric generation with Organic Rankine Cycle in different areas," Applied Energy, Elsevier, vol. 87(11), pages 3355-3365, November.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Waqar Muhammad Ashraf & Ghulam Moeen Uddin & Syed Muhammad Arafat & Sher Afghan & Ahmad Hassan Kamal & Muhammad Asim & Muhammad Haider Khan & Muhammad Waqas Rafique & Uwe Naumann & Sajawal Gul Niazi &, 2020. "Optimization of a 660 MW e Supercritical Power Plant Performance—A Case of Industry 4.0 in the Data-Driven Operational Management Part 1. Thermal Efficiency," Energies, MDPI, vol. 13(21), pages 1-33, October.
    2. Ping, Xu & Yang, Fubin & Zhang, Hongguang & Xing, Chengda & Zhang, Wujie & Wang, Yan, 2022. "Evaluation of hybrid forecasting methods for organic Rankine cycle: Unsupervised learning-based outlier removal and partial mutual information-based feature selection," Applied Energy, Elsevier, vol. 311(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Dabiao & Ma, Yuezheng & Tian, Ran & Duan, Jie & Hu, Busong & Shi, Lin, 2018. "Thermodynamic evaluation of an ORC system with a Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 149(C), pages 375-385.
    2. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    3. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    4. Nian, Yong-Le & Cheng, Wen-Long, 2018. "Insights into geothermal utilization of abandoned oil and gas wells," Renewable and Sustainable Energy Reviews, Elsevier, vol. 87(C), pages 44-60.
    5. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    6. Li, Jing & Gao, Guangtao & Li, Pengcheng & Pei, Gang & Huang, Hulin & Su, Yuehong & Ji, Jie, 2018. "Experimental study of organic Rankine cycle in the presence of non-condensable gases," Energy, Elsevier, vol. 142(C), pages 739-753.
    7. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    8. Eveloy, Valérie & Rodgers, Peter & Qiu, Linyue, 2016. "Performance investigation of a power, heating and seawater desalination poly-generation scheme in an off-shore oil field," Energy, Elsevier, vol. 98(C), pages 26-39.
    9. White, Martin & Sayma, Abdulnaser I., 2016. "Improving the economy-of-scale of small organic rankine cycle systems through appropriate working fluid selection," Applied Energy, Elsevier, vol. 183(C), pages 1227-1239.
    10. Kang, Seok Hun, 2016. "Design and preliminary tests of ORC (organic Rankine cycle) with two-stage radial turbine," Energy, Elsevier, vol. 96(C), pages 142-154.
    11. Li, Jian & Liu, Qiang & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Di, Jiawei, 2017. "Optimized liquid-separated thermodynamic states for working fluids of organic Rankine cycles with liquid-separated condensation," Energy, Elsevier, vol. 141(C), pages 652-660.
    12. Imran, Muhammad & Haglind, Fredrik & Asim, Muhammad & Zeb Alvi, Jahan, 2018. "Recent research trends in organic Rankine cycle technology: A bibliometric approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 552-562.
    13. Daniarta, Sindu & Nemś, Magdalena & Kolasiński, Piotr, 2023. "A review on thermal energy storage applicable for low- and medium-temperature organic Rankine cycle," Energy, Elsevier, vol. 278(PA).
    14. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    15. Yang, Fufang & Yang, Fubin & Liu, Qiang & Chu, Qingfu & Yang, Zhen & Duan, Yuanyuan, 2022. "Thermodynamic analysis of working fluids: What is the highest performance of the sub- and trans-critical organic Rankine cycles?," Energy, Elsevier, vol. 241(C).
    16. Eyerer, Sebastian & Dawo, Fabian & Kaindl, Johannes & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental investigation of modern ORC working fluids R1224yd(Z) and R1233zd(E) as replacements for R245fa," Applied Energy, Elsevier, vol. 240(C), pages 946-963.
    17. Xinxin Zhang & Yin Zhang & Min Cao & Jingfu Wang & Yuting Wu & Chongfang Ma, 2019. "Working Fluid Selection for Organic Rankine Cycle Using Single-Screw Expander," Energies, MDPI, vol. 12(16), pages 1-23, August.
    18. Zhang, Hong-Hu & Xi, Huan & He, Ya-Ling & Zhang, Yu-Wen & Ning, Bo, 2019. "Experimental study of the organic rankine cycle under different heat and cooling conditions," Energy, Elsevier, vol. 180(C), pages 678-688.
    19. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    20. Giuffrida, Antonio, 2018. "A theoretical study on the performance of a scroll expander in an organic Rankine cycle with hydrofluoroolefins (HFOs) in place of R245fa," Energy, Elsevier, vol. 161(C), pages 1172-1180.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:210:y:2020:i:c:s0360544220314870. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.