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Gas-particle flows and erosion characteristic of large capacity dry top gas pressure recovery turbine

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  • Cai, Liuxi
  • Xiao, Junfeng
  • Wang, Shunsen
  • Gao, Song
  • Duan, Jingyao
  • Mao, Jingru

Abstract

Based on the erosion rate model and the particle rebound model of blade material obtained through accelerated erosion test under high temperature, systematic numerical simulations of the complex gas-particle flows in inlet volute and cascade of a large capacity gas pressure recovery turbine are performed in this paper. The influence of inlet volute structure and cascade channel structure on the aerodynamic performance and erosion characteristics of turbine is first investigated. Results show that although mixing flows and vortex flows are formed in turbine intake volute, total pressure loss of volute is less than 0.7% because of low gas velocity. Erosion damage on the trailing edge of nozzles and rotating blades is mainly caused by high-speed cutting behavior of ash particles. The typical inlet volute structure results in an uneven erosion of first stage nozzles along circumferential direction. Nozzles located below the horizontal split are mainly eroded in blade root area, while erosion distribution of nozzles located above the horizontal split is irregular, and worse than the erosion degree of the lower half circle. Flow acceleration characteristics and cascade circumferential structure must be comprehensively considered so as to simultaneously improve the aerodynamic and anti-erosion performance of turbine.

Suggested Citation

  • Cai, Liuxi & Xiao, Junfeng & Wang, Shunsen & Gao, Song & Duan, Jingyao & Mao, Jingru, 2017. "Gas-particle flows and erosion characteristic of large capacity dry top gas pressure recovery turbine," Energy, Elsevier, vol. 120(C), pages 498-506.
    • Handle: RePEc:eee:energy:v:120:y:2017:i:c:p:498-506
    DOI: 10.1016/j.energy.2016.11.098
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    References listed on IDEAS

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    1. Liu, Xiong & Chen, Lingen & Feng, Huijun & Qin, Xiaoyong & Sun, Fengrui, 2016. "Constructal design of a blast furnace iron-making process based on multi-objective optimization," Energy, Elsevier, vol. 109(C), pages 137-151.
    2. Cai, Liu-xi & Wang, Shun-sen & Mao, Jing-ru & Di, Juan & Feng, Zhen-ping, 2015. "The influence of nozzle chamber structure and partial-arc admission on the erosion characteristics of solid particles in the control stage of a supercritical steam turbine," Energy, Elsevier, vol. 82(C), pages 341-352.
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    Cited by:

    1. Yao, Liming & Liu, Yuxi & Xiao, Zhongmin & Chen, Yang, 2023. "An algorithm combining sedimentation experiments for pipe erosion investigation," Energy, Elsevier, vol. 270(C).
    2. Moriguchi, Shota & Miyazawa, Hironori & Furusawa, Takashi & Yamamoto, Satoru, 2021. "Large eddy simulation of a linear turbine cascade with a trailing edge cutback," Energy, Elsevier, vol. 220(C).
    3. Cao, Li-hua & Liu, Shuang & Li, Yan-chao & Si, He-yong, 2020. "Influence of valve governing mode on solid particle erosion and efficiency in governing stage of steam turbine," Energy, Elsevier, vol. 191(C).
    4. Wang, Xing & Zhang, Xuehui & Zhu, Yangli & Zhang, Xinjing & Li, Wen & Chen, Haisheng, 2019. "Effect of blade tip leakage flow on erosion of a radial inflow turbine for compressed air energy storage system," Energy, Elsevier, vol. 178(C), pages 195-206.
    5. Sheng Yin & Jimin Ni & Houchuan Fan & Xiuyong Shi & Rong Huang, 2022. "A Study of Evaluation Method for Turbocharger Turbine Based on Joint Operation Curve," Sustainability, MDPI, vol. 14(16), pages 1-18, August.
    6. Zhang, Jiankun & Liu, Haihu, 2023. "Effect of solid particles on performance and erosion characteristics of a high-pressure turbine," Energy, Elsevier, vol. 272(C).

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