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Learning curves for imperfect production processes with reworks and process restoration interruptions

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  • Jaber, Mohamad Y.
  • Guiffrida, Alfred L.

Abstract

Many production processes are not defect free, and reworks are unavoidable. This makes the assumption of the Wright's learning curve [Wright, T., 1936. Factors affecting the cost of airplanes. Journal of Aeronautical Science 3 (2), 122-128] that all units produced are of acceptable quality impractical, suggesting a linkage between quality and learning to be inevitable. The quality learning curve (QLC) developed by Jaber and Guiffrida [Jaber, M.Y., Guiffrida, A.L., 2004. Learning curves for processes generating defects requiring reworks. European Journal of Operational Research 159 (3), 663-672] is a modification of the Wright's learning curve for processes that generate defects that can be reworked. This paper investigates the QLC for the assumption that the production process is interrupted for quality maintenance to bring the process in control again. New learning curves are developed with numerical examples provided and results discussed.

Suggested Citation

  • Jaber, Mohamad Y. & Guiffrida, Alfred L., 2008. "Learning curves for imperfect production processes with reworks and process restoration interruptions," European Journal of Operational Research, Elsevier, vol. 189(1), pages 93-104, August.
  • Handle: RePEc:eee:ejores:v:189:y:2008:i:1:p:93-104
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    References listed on IDEAS

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    1. Jaber, Mohamad Y. & Guiffrida, Alfred L., 2004. "Learning curves for processes generating defects requiring reworks," European Journal of Operational Research, Elsevier, vol. 159(3), pages 663-672, December.
    2. Charles D. Bailey, 1989. "Forgetting and the Learning Curve: A Laboratory Study," Management Science, INFORMS, vol. 35(3), pages 340-352, March.
    3. Michael A. Lapré & Amit Shankar Mukherjee & Luk N. Van Wassenhove, 2000. "Behind the Learning Curve: Linking Learning Activities to Waste Reduction," Management Science, INFORMS, vol. 46(5), pages 597-611, May.
    4. Agnihothri, Saligrama R. & Kenett, Ron S., 1995. "The impact of defects on a process with rework," European Journal of Operational Research, Elsevier, vol. 80(2), pages 308-327, January.
    5. Charles H. Fine, 1986. "Quality Improvement and Learning in Productive Systems," Management Science, INFORMS, vol. 32(10), pages 1301-1315, October.
    6. Chand, Suresh, 1989. "Lot sizes and setup frequency with learning in setups and process quality," European Journal of Operational Research, Elsevier, vol. 42(2), pages 190-202, September.
    7. Larry R. Dolinsky & Thomas E. Vollmann & Michael J. Maggard, 1990. "Adjusting Replenishment Orders to Reflect Learning in a Material Requirements Planning Environment," Management Science, INFORMS, vol. 36(12), pages 1532-1547, December.
    8. Jaber, Mohamad Y. & Bonney, Maurice, 2003. "Lot sizing with learning and forgetting in set-ups and in product quality," International Journal of Production Economics, Elsevier, vol. 83(1), pages 95-111, January.
    9. Nile W. Hatch & David C. Mowery, 1998. "Process Innovation and Learning by Doing in Semiconductor Manufacturing," Management Science, INFORMS, vol. 44(11-Part-1), pages 1461-1477, November.
    10. Ferdinand K. Levy, 1965. "Adaptation in the Production Process," Management Science, INFORMS, vol. 11(6), pages 136-154, April.
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    1. repec:spr:comaot:v:23:y:2017:i:2:d:10.1007_s10588-016-9225-1 is not listed on IDEAS
    2. Jaber, Mohamad Y. & Khan, Mehmood, 2010. "Managing yield by lot splitting in a serial production line with learning, rework and scrap," International Journal of Production Economics, Elsevier, vol. 124(1), pages 32-39, March.
    3. Hasan Özyapıcı & İlhan Dalcı & Ali Özyapıcı, 0. "Integrating accounting and multiplicative calculus: an effective estimation of learning curve," Computational and Mathematical Organization Theory, Springer, vol. 0, pages 1-13.
    4. Yamane, Yasuo & Takahashi, Katsuhiko & Hamada, Kunihiro & Morikawa, Katsumi & Nur Bahagia, Senator & Diawati, Lucia & Cakravastia, Andi, 2015. "Developing a plant system prediction model for technology transfer," International Journal of Production Economics, Elsevier, vol. 166(C), pages 119-128.
    5. Gour Chandra Mahata, 2017. "A production-inventory model with imperfect production process and partial backlogging under learning considerations in fuzzy random environments," Journal of Intelligent Manufacturing, Springer, vol. 28(4), pages 883-897, April.
    6. Sana, Shib Sankar, 2010. "An economic production lot size model in an imperfect production system," European Journal of Operational Research, Elsevier, vol. 201(1), pages 158-170, February.
    7. M. Jaber & Z. Givi, 2015. "Imperfect production process with learning and forgetting effects," Computational Management Science, Springer, vol. 12(1), pages 129-152, January.
    8. Nadeau, Marie-Claude & Kar, Ashish & Roth, Richard & Kirchain, Randolph, 2010. "A dynamic process-based cost modeling approach to understand learning effects in manufacturing," International Journal of Production Economics, Elsevier, vol. 128(1), pages 223-234, November.

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