IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v159y2022ics1364032122001502.html
   My bibliography  Save this article

A review on methods of energy performance improvement towards sustainable manufacturing from perspectives of energy monitoring, evaluation, optimization and benchmarking

Author

Listed:
  • Cai, Wei
  • Wang, Lianguo
  • Li, Li
  • Xie, Jun
  • Jia, Shun
  • Zhang, Xugang
  • Jiang, Zhigang
  • Lai, Kee-hung

Abstract

Improving energy performance has been recognized as an effective measure to promote the energy saving and emission reduction and to realize the sustainable development. Methods of improving energy performance towards sustainable manufacturing are numerous and scattered, resulting in insufficiency from the perspective of overall strategies and system integration. After the intensive selection of advanced literatures, about 166 research papers directly related to energy performance improvement are analyzed. A comprehensive review and analysis from multi-perspectives of energy monitoring, evaluation, optimization and benchmarking are performed, which is conducive to understand the energy consumption pattern and take effective energy-saving measures. This paper establishes a framework of energy performance integrated method, and four energy management methods and their energy models in energy monitoring, evaluation, optimization and benchmarking phase are analyzed and summarized. Besides, the proposed framework analyzes potential applications and key advantages, and some challenges and potential opportunities for energy performance improvement methods are discussed. This study will provide a significant foundation for energy-efficient production through various methods application.

Suggested Citation

  • Cai, Wei & Wang, Lianguo & Li, Li & Xie, Jun & Jia, Shun & Zhang, Xugang & Jiang, Zhigang & Lai, Kee-hung, 2022. "A review on methods of energy performance improvement towards sustainable manufacturing from perspectives of energy monitoring, evaluation, optimization and benchmarking," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
  • Handle: RePEc:eee:rensus:v:159:y:2022:i:c:s1364032122001502
    DOI: 10.1016/j.rser.2022.112227
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032122001502
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.rser.2022.112227?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yoon, Hae-Sung & Kim, Eun-Seob & Kim, Min-Soo & Lee, Jang-Yeob & Lee, Gyu-Bong & Ahn, Sung-Hoon, 2015. "Towards greener machine tools – A review on energy saving strategies and technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 48(C), pages 870-891.
    2. Liu, Kui & Bai, Hongkun & Yin, Shuo & Lin, Boqiang, 2018. "Factor substitution and decomposition of carbon intensity in China's heavy industry," Energy, Elsevier, vol. 145(C), pages 582-591.
    3. Joeri Rogelj & Piers M. Forster & Elmar Kriegler & Christopher J. Smith & Roland Séférian, 2019. "Estimating and tracking the remaining carbon budget for stringent climate targets," Nature, Nature, vol. 571(7765), pages 335-342, July.
    4. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    5. Ruey-Maw Chen & Yin-Mou Shen, 2015. "Novel Encoding and Routing Balance Insertion Based Particle Swarm Optimization with Application to Optimal CVRP Depot Location Determination," Mathematical Problems in Engineering, Hindawi, vol. 2015, pages 1-11, October.
    6. Jeong, Jaewook & Hong, Taehoon & Ji, Changyoon & Kim, Jimin & Lee, Minhyun & Jeong, Kwangbok, 2016. "Development of an integrated energy benchmark for a multi-family housing complex using district heating," Applied Energy, Elsevier, vol. 179(C), pages 1048-1061.
    7. Hu, Luoke & Liu, Ying & Lohse, Niels & Tang, Renzhong & Lv, Jingxiang & Peng, Chen & Evans, Steve, 2017. "Sequencing the features to minimise the non-cutting energy consumption in machining considering the change of spindle rotation speed," Energy, Elsevier, vol. 139(C), pages 935-946.
    8. Lacomme, Philippe & Larabi, Mohand & Tchernev, Nikolay, 2013. "Job-shop based framework for simultaneous scheduling of machines and automated guided vehicles," International Journal of Production Economics, Elsevier, vol. 143(1), pages 24-34.
    9. Cai, Wei & Liu, Fei & Dinolov, Ognyan & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2018. "Energy benchmarking rules in machining systems," Energy, Elsevier, vol. 142(C), pages 258-263.
    10. Wang, Ning & Wen, Zongguo & Liu, Mingqi & Guo, Jie, 2016. "Constructing an energy efficiency benchmarking system for coal production," Applied Energy, Elsevier, vol. 169(C), pages 301-308.
    11. Shang, Zhendong & Gao, Dong & Jiang, Zhipeng & Lu, Yong, 2019. "Towards less energy intensive heavy-duty machine tools: Power consumption characteristics and energy-saving strategies," Energy, Elsevier, vol. 178(C), pages 263-276.
    12. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).
    13. Schudeleit, Timo & Züst, Simon & Wegener, Konrad, 2015. "Methods for evaluation of energy efficiency of machine tools," Energy, Elsevier, vol. 93(P2), pages 1964-1970.
    14. Hu, Luoke & Peng, Chen & Evans, Steve & Peng, Tao & Liu, Ying & Tang, Renzhong & Tiwari, Ashutosh, 2017. "Minimising the machining energy consumption of a machine tool by sequencing the features of a part," Energy, Elsevier, vol. 121(C), pages 292-305.
    15. Ke, Jing & Price, Lynn & McNeil, Michael & Khanna, Nina Zheng & Zhou, Nan, 2013. "Analysis and practices of energy benchmarking for industry from the perspective of systems engineering," Energy, Elsevier, vol. 54(C), pages 32-44.
    16. Luoke Hu & Renzhong Tang & Keyan He & Shun Jia, 2015. "Estimating machining-related energy consumption of parts at the design phase based on feature technology," International Journal of Production Research, Taylor & Francis Journals, vol. 53(23), pages 7016-7033, December.
    17. Cai, Wei & Liu, Fei & Zhang, Hua & Liu, Peiji & Tuo, Junbo, 2017. "Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement," Applied Energy, Elsevier, vol. 202(C), pages 715-725.
    18. Ouyang, Xiaoling & Gao, Beiying & Du, Kerui & Du, Gang, 2018. "Industrial sectors' energy rebound effect: An empirical study of Yangtze River Delta urban agglomeration," Energy, Elsevier, vol. 145(C), pages 408-416.
    19. Zakarya, Muhammad, 2018. "Energy, performance and cost efficient datacenters: A survey," Renewable and Sustainable Energy Reviews, Elsevier, vol. 94(C), pages 363-385.
    20. Raman Kumar & Sehijpal Singh & Ardamanbir Singh Sidhu & Catalin I. Pruncu, 2021. "Bibliometric Analysis of Specific Energy Consumption (SEC) in Machining Operations: A Sustainable Response," Sustainability, MDPI, vol. 13(10), pages 1-30, May.
    21. Koo, Choongwan & Hong, Taehoon & Lee, Minhyun & Seon Park, Hyo, 2014. "Development of a new energy efficiency rating system for existing residential buildings," Energy Policy, Elsevier, vol. 68(C), pages 218-231.
    22. Garwood, Tom Lloyd & Hughes, Ben Richard & Oates, Michael R. & O’Connor, Dominic & Hughes, Ruby, 2018. "A review of energy simulation tools for the manufacturing sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 895-911.
    23. Christiana Figueres & Corinne Le Quéré & Anand Mahindra & Oliver Bäte & Gail Whiteman & Glen Peters & Dabo Guan, 2018. "Emissions are still rising: ramp up the cuts," Nature, Nature, vol. 564(7734), pages 27-30, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yang, Senmiao & Wang, Jianda & Dong, Kangyin & Jiang, Qingzhe, 2023. "A path towards China's energy justice: How does digital technology innovation bring about a just revolution?," Energy Economics, Elsevier, vol. 127(PA).
    2. Zhaohui Feng & Xinru Ding & Hua Zhang & Ying Liu & Wei Yan & Xiaoli Jiang, 2023. "An Energy Consumption Estimation Method for the Tool Setting Process in CNC Milling Based on the Modular Arrangement of Predetermined Time Standards," Energies, MDPI, vol. 16(20), pages 1-18, October.
    3. Catanzaro, Daniele & Pesenti, Raffaele & Ronco, Roberto, 2023. "Job scheduling under Time-of-Use energy tariffs for sustainable manufacturing: a survey," European Journal of Operational Research, Elsevier, vol. 308(3), pages 1091-1109.
    4. Ma, Shuaiyin & Ding, Wei & Liu, Yang & Ren, Shan & Yang, Haidong, 2022. "Digital twin and big data-driven sustainable smart manufacturing based on information management systems for energy-intensive industries," Applied Energy, Elsevier, vol. 326(C).
    5. Zhu, Minglei & Huang, Haiyan & Ma, Weiwen, 2023. "Transformation of natural resource use: Moving towards sustainability through ICT-based improvements in green total factor energy efficiency," Resources Policy, Elsevier, vol. 80(C).
    6. Zhang, Jiaqi & Han, Xin & Li, Li & Jia, Shun & Jiang, Zhigang & Duan, Xiangmin & Lai, Kee-hung & Cai, Wei, 2023. "Multi-objective optimisation for energy saving and high efficiency production oriented multidirectional turning based on improved fireworks algorithm considering energy, efficiency and quality," Energy, Elsevier, vol. 284(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cai, Wei & Liu, Fei & Zhang, Hua & Liu, Peiji & Tuo, Junbo, 2017. "Development of dynamic energy benchmark for mass production in machining systems for energy management and energy-efficiency improvement," Applied Energy, Elsevier, vol. 202(C), pages 715-725.
    2. Cai, Wei & Liu, Fei & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2017. "A tool for assessing the energy demand and efficiency of machining systems: Energy benchmarking," Energy, Elsevier, vol. 138(C), pages 332-347.
    3. Cai, Wei & Liu, Fei & Dinolov, Ognyan & Xie, Jun & Liu, Peiji & Tuo, Junbo, 2018. "Energy benchmarking rules in machining systems," Energy, Elsevier, vol. 142(C), pages 258-263.
    4. Benjie Li & Hualin Zheng & Xiao Yang & Liang Guo & Binglin Li, 2020. "Energy Optimization for Motorized Spindle System of Machine Tools under Minimum Thermal Effects and Maximum Productivity Constraints," Energies, MDPI, vol. 13(22), pages 1-17, November.
    5. Hu, Luoke & Liu, Ying & Lohse, Niels & Tang, Renzhong & Lv, Jingxiang & Peng, Chen & Evans, Steve, 2017. "Sequencing the features to minimise the non-cutting energy consumption in machining considering the change of spindle rotation speed," Energy, Elsevier, vol. 139(C), pages 935-946.
    6. Liu, Conghu & Cai, Wei & Dinolov, Ognyan & Zhang, Cuixia & Rao, Weizhen & Jia, Shun & Li, Li & Chan, Felix T.S., 2018. "Emergy based sustainability evaluation of remanufacturing machining systems," Energy, Elsevier, vol. 150(C), pages 670-680.
    7. Cai, Wei & Lai, Kee-hung, 2021. "Sustainability assessment of mechanical manufacturing systems in the industrial sector," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    8. Shang, Zhendong & Gao, Dong & Jiang, Zhipeng & Lu, Yong, 2021. "A multi-perspective analysis of sustainability of machining processes based on a new extended virtual manufacturing framework," Energy, Elsevier, vol. 225(C).
    9. Wen, Xuanhao & Cao, Huajun & Li, Hongcheng & Zheng, Jie & Ge, Weiwei & Chen, Erheng & Gao, Xi & Hon, Bernard, 2022. "A dual energy benchmarking methodology for energy-efficient production planning and operation of discrete manufacturing systems using data mining techniques," Energy, Elsevier, vol. 255(C).
    10. Hu, Luoke & Liu, Ying & Peng, Chen & Tang, Wangchujun & Tang, Renzhong & Tiwari, Ashutosh, 2018. "Minimising the energy consumption of tool change and tool path of machining by sequencing the features," Energy, Elsevier, vol. 147(C), pages 390-402.
    11. Cai, Wei & Li, Yanqi & Li, Li & Lai, Kee-hung & Jia, Shun & Xie, Jun & Zhang, Yuanhui & Hu, Luoke, 2022. "Energy saving and high efficiency production oriented forward-and-reverse multidirectional turning: Energy modeling and application," Energy, Elsevier, vol. 252(C).
    12. Xiao, Qinge & Li, Congbo & Tang, Ying & Pan, Jian & Yu, Jun & Chen, Xingzheng, 2019. "Multi-component energy modeling and optimization for sustainable dry gear hobbing," Energy, Elsevier, vol. 187(C).
    13. Jia, Shun & Cai, Wei & Liu, Conghu & Zhang, Zhongwei & Bai, Shuowei & Wang, Qiuyan & Li, Shuoshuo & Hu, Luoke, 2021. "Energy modeling and visualization analysis method of drilling processes in the manufacturing industry," Energy, Elsevier, vol. 228(C).
    14. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    15. Trianni, Andrea & Cagno, Enrico & Bertolotti, Matteo & Thollander, Patrik & Andersson, Elias, 2019. "Energy management: A practice-based assessment model," Applied Energy, Elsevier, vol. 235(C), pages 1614-1636.
    16. Jia, Shun & Yuan, Qinghe & Lv, Jingxiang & Liu, Ying & Ren, Dawei & Zhang, Zhongwei, 2017. "Therblig-embedded value stream mapping method for lean energy machining," Energy, Elsevier, vol. 138(C), pages 1081-1098.
    17. Zhang, Jiaqi & Han, Xin & Li, Li & Jia, Shun & Jiang, Zhigang & Duan, Xiangmin & Lai, Kee-hung & Cai, Wei, 2023. "Multi-objective optimisation for energy saving and high efficiency production oriented multidirectional turning based on improved fireworks algorithm considering energy, efficiency and quality," Energy, Elsevier, vol. 284(C).
    18. Benedetti, Miriam & Bonfa', Francesca & Bertini, Ilaria & Introna, Vito & Ubertini, Stefano, 2018. "Explorative study on Compressed Air Systems’ energy efficiency in production and use: First steps towards the creation of a benchmarking system for large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 227(C), pages 436-448.
    19. Jeong, Jaewook & Hong, Taehoon & Ji, Changyoon & Kim, Jimin & Lee, Minhyun & Jeong, Kwangbok & Koo, Choongwan, 2017. "Improvements of the operational rating system for existing residential buildings," Applied Energy, Elsevier, vol. 193(C), pages 112-124.
    20. Cai, Wei & Liu, Fei & Zhou, XiaoNa & Xie, Jun, 2016. "Fine energy consumption allowance of workpieces in the mechanical manufacturing industry," Energy, Elsevier, vol. 114(C), pages 623-633.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:159:y:2022:i:c:s1364032122001502. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.