IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v152y2020icp138-154.html
   My bibliography  Save this article

A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox

Author

Listed:
  • Pan, Yubin
  • Hong, Rongjing
  • Chen, Jie
  • Wu, Weiwei

Abstract

Gearbox is one of critical transmission components in wind turbine (WT) having a high downtime rate among all subcomponents. Fault prognostics and health management (PHM) of WT gearbox is crucial to their high reliability operation. However, presence of background noise in WT signals restricts the applicability of existing PHM approaches in feature extraction. To solve this problem, a novel performance degradation assessment method based on deep belief network (DBN) and self-organizing map (SOM) is proposed to de-noise and merge multi-sensor vibration signals. Minimum quantization error (MQE) is defined as health indicator to detect incipient fault of WT gearbox. After health indicator construction, an improved particle filtering (PF) optimized by fruit fly optimization algorithm (FOA) is employed to predict the remaining use life (RUL) of WT gearbox. To take advantage of dynamic and random operation process of WT gearbox, Wiener-process-based degradation model is developed to improving RUL prediction efficiency. The effectiveness is validated by using simulated as well as experimental vibration signals obtained through a WT gearbox highly accelerated life test. The results illustrate that proposed method can evaluate performance degradation process and predict RUL of WT gearbox effectively.

Suggested Citation

  • Pan, Yubin & Hong, Rongjing & Chen, Jie & Wu, Weiwei, 2020. "A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox," Renewable Energy, Elsevier, vol. 152(C), pages 138-154.
    • Handle: RePEc:eee:renene:v:152:y:2020:i:c:p:138-154
    DOI: 10.1016/j.renene.2020.01.042
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148120300471
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.renene.2020.01.042?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Mo, Huadong & Sansavini, Giovanni, 2019. "Impact of aging and performance degradation on the operational costs of distributed generation systems," Renewable Energy, Elsevier, vol. 143(C), pages 426-439.
    2. Miao He & David He & Jae Yoon & Thomas J Nostrand & Junda Zhu & Eric Bechhoefer, 2019. "Wind turbine planetary gearbox feature extraction and fault diagnosis using a deep-learning-based approach," Journal of Risk and Reliability, , vol. 233(3), pages 303-316, June.
    3. William F. Sharpe, 1971. "Mean-Absolute-Deviation Characteristic Lines for Securities and Portfolios," Management Science, INFORMS, vol. 18(2), pages 1-13, October.
    4. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    5. Wang, Jinjiang & Liang, Yuanyuan & Zheng, Yinghao & Gao, Robert X. & Zhang, Fengli, 2020. "An integrated fault diagnosis and prognosis approach for predictive maintenance of wind turbine bearing with limited samples," Renewable Energy, Elsevier, vol. 145(C), pages 642-650.
    6. Feng, Zhipeng & Qin, Sifeng & Liang, Ming, 2016. "Time–frequency analysis based on Vold-Kalman filter and higher order energy separation for fault diagnosis of wind turbine planetary gearbox under nonstationary conditions," Renewable Energy, Elsevier, vol. 85(C), pages 45-56.
    7. Igba, Joel & Alemzadeh, Kazem & Durugbo, Christopher & Eiriksson, Egill Thor, 2016. "Analysing RMS and peak values of vibration signals for condition monitoring of wind turbine gearboxes," Renewable Energy, Elsevier, vol. 91(C), pages 90-106.
    8. Elasha, Faris & Mba, David & Togneri, Michael & Masters, Ian & Teixeira, Joao Amaral, 2017. "A hybrid prognostic methodology for tidal turbine gearboxes," Renewable Energy, Elsevier, vol. 114(PB), pages 1051-1061.
    9. Yang, Dong & Li, Hui & Hu, Yaogang & Zhao, Jie & Xiao, Hongwei & Lan, Yongsen, 2016. "Vibration condition monitoring system for wind turbine bearings based on noise suppression with multi-point data fusion," Renewable Energy, Elsevier, vol. 92(C), pages 104-116.
    10. Teng, Wei & Ding, Xian & Zhang, Xiaolong & Liu, Yibing & Ma, Zhiyong, 2016. "Multi-fault detection and failure analysis of wind turbine gearbox using complex wavelet transform," Renewable Energy, Elsevier, vol. 93(C), pages 591-598.
    11. Bhardwaj, U. & Teixeira, A.P. & Soares, C. Guedes, 2019. "Reliability prediction of an offshore wind turbine gearbox," Renewable Energy, Elsevier, vol. 141(C), pages 693-706.
    12. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    13. Barker, C.T. & Newby, M.J., 2009. "Optimal non-periodic inspection for a multivariate degradation model," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 33-43.
    14. Hu, Yaogang & Li, Hui & Shi, Pingping & Chai, Zhaosen & Wang, Kun & Xie, Xiangjie & Chen, Zhe, 2018. "A prediction method for the real-time remaining useful life of wind turbine bearings based on the Wiener process," Renewable Energy, Elsevier, vol. 127(C), pages 452-460.
    15. Stetco, Adrian & Dinmohammadi, Fateme & Zhao, Xingyu & Robu, Valentin & Flynn, David & Barnes, Mike & Keane, John & Nenadic, Goran, 2019. "Machine learning methods for wind turbine condition monitoring: A review," Renewable Energy, Elsevier, vol. 133(C), pages 620-635.
    16. He, Guolin & Ding, Kang & Li, Weihua & Jiao, Xintao, 2016. "A novel order tracking method for wind turbine planetary gearbox vibration analysis based on discrete spectrum correction technique," Renewable Energy, Elsevier, vol. 87(P1), pages 364-375.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dai, Le & Guo, Junyu & Wan, Jia-Lun & Wang, Jiang & Zan, Xueping, 2022. "A reliability evaluation model of rolling bearings based on WKN-BiGRU and Wiener process," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    2. Zhang, Huixin & Xi, Xiaopeng & Pan, Rong, 2023. "A two-stage data-driven approach to remaining useful life prediction via long short-term memory networks," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    3. Guo, Junyu & Wan, Jia-Lun & Yang, Yan & Dai, Le & Tang, Aimin & Huang, Bangkui & Zhang, Fangfang & Li, He, 2023. "A deep feature learning method for remaining useful life prediction of drilling pumps," Energy, Elsevier, vol. 282(C).
    4. Mingzhu Tang & Zixin Liang & Huawei Wu & Zimin Wang, 2021. "Fault Diagnosis Method for Wind Turbine Gearboxes Based on IWOA-RF," Energies, MDPI, vol. 14(19), pages 1-13, October.
    5. Ding, Yifei & Jia, Minping & Miao, Qiuhua & Huang, Peng, 2021. "Remaining useful life estimation using deep metric transfer learning for kernel regression," Reliability Engineering and System Safety, Elsevier, vol. 212(C).
    6. Wu, Yueqi & Ma, Xiandong, 2022. "A hybrid LSTM-KLD approach to condition monitoring of operational wind turbines," Renewable Energy, Elsevier, vol. 181(C), pages 554-566.
    7. Qiwu Zhu & Qingyu Xiong & Zhengyi Yang & Yang Yu, 2023. "A novel feature-fusion-based end-to-end approach for remaining useful life prediction," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3495-3505, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lei Fu & Tiantian Zhu & Kai Zhu & Yiling Yang, 2019. "Condition Monitoring for the Roller Bearings of Wind Turbines under Variable Working Conditions Based on the Fisher Score and Permutation Entropy," Energies, MDPI, vol. 12(16), pages 1-20, August.
    2. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    3. Guo, Chiming & Wang, Wenbin & Guo, Bo & Si, Xiaosheng, 2013. "A maintenance optimization model for mission-oriented systems based on Wiener degradation," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 183-194.
    4. Wang, Xiaolin & Balakrishnan, Narayanaswamy & Guo, Bo, 2014. "Residual life estimation based on a generalized Wiener degradation process," Reliability Engineering and System Safety, Elsevier, vol. 124(C), pages 13-23.
    5. Lixiao Cao & Zheng Qian & Hamid Zareipour & David Wood & Ehsan Mollasalehi & Shuangshu Tian & Yan Pei, 2018. "Prediction of Remaining Useful Life of Wind Turbine Bearings under Non-Stationary Operating Conditions," Energies, MDPI, vol. 11(12), pages 1-20, November.
    6. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.
    7. Liu, Dongdong & Cui, Lingli & Cheng, Weidong, 2023. "Fault diagnosis of wind turbines under nonstationary conditions based on a novel tacho-less generalized demodulation," Renewable Energy, Elsevier, vol. 206(C), pages 645-657.
    8. Gang Li & Weidong Zhu, 2022. "A Review on Up-to-Date Gearbox Technologies and Maintenance of Tidal Current Energy Converters," Energies, MDPI, vol. 15(23), pages 1-24, December.
    9. Ravi Kumar Pandit & Davide Astolfi & Isidro Durazo Cardenas, 2023. "A Review of Predictive Techniques Used to Support Decision Making for Maintenance Operations of Wind Turbines," Energies, MDPI, vol. 16(4), pages 1-17, February.
    10. Ma, Xiaoyang & Liu, Bin & Yang, Li & Peng, Rui & Zhang, Xiaodong, 2020. "Reliability analysis and condition-based maintenance optimization for a warm standby cooling system," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    11. Hai-Kun Wang & Yan-Feng Li & Yu Liu & Yuan-Jian Yang & Hong-Zhong Huang, 2015. "Remaining useful life estimation under degradation and shock damage," Journal of Risk and Reliability, , vol. 229(3), pages 200-208, June.
    12. Jorge Maldonado-Correa & Sergio Martín-Martínez & Estefanía Artigao & Emilio Gómez-Lázaro, 2020. "Using SCADA Data for Wind Turbine Condition Monitoring: A Systematic Literature Review," Energies, MDPI, vol. 13(12), pages 1-21, June.
    13. Ana Rita Nunes & Hugo Morais & Alberto Sardinha, 2021. "Use of Learning Mechanisms to Improve the Condition Monitoring of Wind Turbine Generators: A Review," Energies, MDPI, vol. 14(21), pages 1-22, November.
    14. Ling, M.H. & Ng, H.K.T. & Tsui, K.L., 2019. "Bayesian and likelihood inferences on remaining useful life in two-phase degradation models under gamma process," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 77-85.
    15. Zemali, Zakaria & Cherroun, Lakhmissi & Hadroug, Nadji & Hafaifa, Ahmed & Iratni, Abdelhamid & Alshammari, Obaid S. & Colak, Ilhami, 2023. "Robust intelligent fault diagnosis strategy using Kalman observers and neuro-fuzzy systems for a wind turbine benchmark," Renewable Energy, Elsevier, vol. 205(C), pages 873-898.
    16. Song, Kai & Cui, Lirong, 2022. "A common random effect induced bivariate gamma degradation process with application to remaining useful life prediction," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    17. Zhao, Xuejing & Fouladirad, Mitra & Bérenguer, Christophe & Bordes, Laurent, 2010. "Condition-based inspection/replacement policies for non-monotone deteriorating systems with environmental covariates," Reliability Engineering and System Safety, Elsevier, vol. 95(8), pages 921-934.
    18. P Vaidya & M Rausand, 2011. "Remaining useful life, technical health, and life extension," Journal of Risk and Reliability, , vol. 225(2), pages 219-231, June.
    19. Han Peng & Songyin Li & Linjian Shangguan & Yisa Fan & Hai Zhang, 2023. "Analysis of Wind Turbine Equipment Failure and Intelligent Operation and Maintenance Research," Sustainability, MDPI, vol. 15(10), pages 1-35, May.
    20. Rommel, D.P. & Di Maio, D. & Tinga, T., 2020. "Calculating wind turbine component loads for improved life prediction," Renewable Energy, Elsevier, vol. 146(C), pages 223-241.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:152:y:2020:i:c:p:138-154. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.