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Time–frequency analysis based on Vold-Kalman filter and higher order energy separation for fault diagnosis of wind turbine planetary gearbox under nonstationary conditions

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  • Feng, Zhipeng
  • Qin, Sifeng
  • Liang, Ming

Abstract

Planetary gearbox fault diagnosis under nonstationary conditions is important for many engineering applications in general and for wind turbines in particular because of their time-varying operating conditions. This paper focuses on the identification of time-varying characteristic frequencies from complex nonstationary vibration signals for fault diagnosis of wind turbines under nonstationary conditions. We propose a time–frequency analysis method based on the Vold-Kalman filter and higher order energy separation (HOES) to extract fault symptoms. The Vold-Kalman filter is improved such that it is encoders/tachometers-free. It can decompose an arbitrarily complex signal into mono-components without resorting to speed inputs, thus satisfying the mono-component requirement by the HOES algorithm. The HOES is then used to accurately estimate the instantaneous frequency because of its high adaptability to local signal changes. The derived time–frequency distribution features fine resolution without cross-term interferences and thus facilitates extracting time-varying frequency components from highly complex and nonstationary signals. The method is illustrated and validated by analyzing simulated and experimental signals of a planetary gearbox in a wind turbine test rig under nonstationary running conditions. The results have shown that the method is effective in detecting both distributed (wear on every tooth) and localized (chipping on one tooth) gear faults.

Suggested Citation

  • Feng, Zhipeng & Qin, Sifeng & Liang, Ming, 2016. "Time–frequency analysis based on Vold-Kalman filter and higher order energy separation for fault diagnosis of wind turbine planetary gearbox under nonstationary conditions," Renewable Energy, Elsevier, vol. 85(C), pages 45-56.
  • Handle: RePEc:eee:renene:v:85:y:2016:i:c:p:45-56
    DOI: 10.1016/j.renene.2015.06.041
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    References listed on IDEAS

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    1. Feng, Zhipeng & Liang, Ming & Zhang, Yi & Hou, Shumin, 2012. "Fault diagnosis for wind turbine planetary gearboxes via demodulation analysis based on ensemble empirical mode decomposition and energy separation," Renewable Energy, Elsevier, vol. 47(C), pages 112-126.
    2. Feng, Zhipeng & Liang, Ming, 2014. "Fault diagnosis of wind turbine planetary gearbox under nonstationary conditions via adaptive optimal kernel time–frequency analysis," Renewable Energy, Elsevier, vol. 66(C), pages 468-477.
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    Cited by:

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    2. Liu, Fushun & Yang, Qi & Li, Huajun & Li, Wei & Wang, Bin, 2016. "Discrepancy study of modal parameters of a scale jacket-type supporting structure of 3.0-MW offshore wind turbine in water and in air," Renewable Energy, Elsevier, vol. 89(C), pages 60-70.
    3. Zhang, Chen & Hu, Di & Yang, Tao, 2022. "Anomaly detection and diagnosis for wind turbines using long short-term memory-based stacked denoising autoencoders and XGBoost," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    4. de Bessa, Iury Valente & Palhares, Reinaldo Martinez & D'Angelo, Marcos Flávio Silveira Vasconcelos & Chaves Filho, João Edgar, 2016. "Data-driven fault detection and isolation scheme for a wind turbine benchmark," Renewable Energy, Elsevier, vol. 87(P1), pages 634-645.
    5. Pan, Yubin & Hong, Rongjing & Chen, Jie & Wu, Weiwei, 2020. "A hybrid DBN-SOM-PF-based prognostic approach of remaining useful life for wind turbine gearbox," Renewable Energy, Elsevier, vol. 152(C), pages 138-154.
    6. Pang, Yanhua & He, Qun & Jiang, Guoqian & Xie, Ping, 2020. "Spatio-temporal fusion neural network for multi-class fault diagnosis of wind turbines based on SCADA data," Renewable Energy, Elsevier, vol. 161(C), pages 510-524.
    7. Dibaj, Ali & Gao, Zhen & Nejad, Amir R., 2023. "Fault detection of offshore wind turbine drivetrains in different environmental conditions through optimal selection of vibration measurements," Renewable Energy, Elsevier, vol. 203(C), pages 161-176.
    8. Chen, Junsheng & Li, Jian & Chen, Weigen & Wang, Youyuan & Jiang, Tianyan, 2020. "Anomaly detection for wind turbines based on the reconstruction of condition parameters using stacked denoising autoencoders," Renewable Energy, Elsevier, vol. 147(P1), pages 1469-1480.
    9. Stefan Jonas & Dimitrios Anagnostos & Bernhard Brodbeck & Angela Meyer, 2023. "Vibration Fault Detection in Wind Turbines Based on Normal Behaviour Models without Feature Engineering," Energies, MDPI, vol. 16(4), pages 1-16, February.
    10. Xin, Ge & Hamzaoui, Nacer & Antoni, Jérôme, 2020. "Extraction of second-order cyclostationary sources by matching instantaneous power spectrum with stochastic model – application to wind turbine gearbox," Renewable Energy, Elsevier, vol. 147(P1), pages 1739-1758.
    11. Elforjani, Mohamed, 2020. "Diagnosis and prognosis of real world wind turbine gears," Renewable Energy, Elsevier, vol. 147(P1), pages 1676-1693.
    12. Chen, Hansi & Liu, Hang & Chu, Xuening & Liu, Qingxiu & Xue, Deyi, 2021. "Anomaly detection and critical SCADA parameters identification for wind turbines based on LSTM-AE neural network," Renewable Energy, Elsevier, vol. 172(C), pages 829-840.

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