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A review of diagnostics and prognostics of low-speed machinery towards wind turbine farm-level health management

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  • Kandukuri, Surya Teja
  • Klausen, Andreas
  • Karimi, Hamid Reza
  • Robbersmyr, Kjell Gunnar

Abstract

Large wind farms are gaining prominence due to increasing dependence on renewable energy. In order to operate these wind farms reliably and efficiently, advanced maintenance strategies such as condition based maintenance are necessary. However, wind turbines pose unique challenges in terms of irregular load patterns, intermittent operation and harsh weather conditions, which have deterring effects on life of rotating machinery. This paper reviews the state-of-the-art in the area of diagnostics and prognostics pertaining to two critical failure prone components of wind turbines, namely, low-speed bearings and planetary gearboxes. The survey evaluates those methods that are applicable to wind turbine farm-level health management and compares these methods on criteria such as reliability, accuracy and implementation aspects. It concludes with a brief discussion of the challenges and future trends in health assessment for wind farms.

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  • Kandukuri, Surya Teja & Klausen, Andreas & Karimi, Hamid Reza & Robbersmyr, Kjell Gunnar, 2016. "A review of diagnostics and prognostics of low-speed machinery towards wind turbine farm-level health management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 697-708.
    • Handle: RePEc:eee:rensus:v:53:y:2016:i:c:p:697-708
    DOI: 10.1016/j.rser.2015.08.061
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    Cited by:

    1. Yolanda Vidal & Francesc Pozo & Christian Tutivén, 2018. "Wind Turbine Multi-Fault Detection and Classification Based on SCADA Data," Energies, MDPI, vol. 11(11), pages 1-18, November.
    2. Manisha Sawant & Sameer Thakare & A. Prabhakara Rao & Andrés E. Feijóo-Lorenzo & Neeraj Dhanraj Bokde, 2021. "A Review on State-of-the-Art Reviews in Wind-Turbine- and Wind-Farm-Related Topics," Energies, MDPI, vol. 14(8), pages 1-30, April.
    3. Fan, Yuantao & Nowaczyk, Sławomir & Rögnvaldsson, Thorsteinn, 2020. "Transfer learning for remaining useful life prediction based on consensus self-organizing models," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    4. Rodríguez-López, Miguel A. & López-González, Luis M. & López-Ochoa, Luis M. & Las-Heras-Casas, Jesús, 2016. "Development of indicators for the detection of equipment malfunctions and degradation estimation based on digital signals (alarms and events) from operation SCADA," Renewable Energy, Elsevier, vol. 99(C), pages 224-236.
    5. Zemali, Zakaria & Cherroun, Lakhmissi & Hadroug, Nadji & Hafaifa, Ahmed & Iratni, Abdelhamid & Alshammari, Obaid S. & Colak, Ilhami, 2023. "Robust intelligent fault diagnosis strategy using Kalman observers and neuro-fuzzy systems for a wind turbine benchmark," Renewable Energy, Elsevier, vol. 205(C), pages 873-898.
    6. Koukoura, Sofia & Scheu, Matti Niclas & Kolios, Athanasios, 2021. "Influence of extended potential-to-functional failure intervals through condition monitoring systems on offshore wind turbine availability," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    7. Miguel A. Rodríguez-López & Luis M. López-González & Luis M. López-Ochoa & Jesús Las-Heras-Casas, 2018. "Methodology for Detecting Malfunctions and Evaluating the Maintenance Effectiveness in Wind Turbine Generator Bearings Using Generic versus Specific Models from SCADA Data," Energies, MDPI, vol. 11(4), pages 1-22, March.
    8. Bakir, I. & Yildirim, M. & Ursavas, E., 2021. "An integrated optimization framework for multi-component predictive analytics in wind farm operations & maintenance," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    9. He, Guolin & Ding, Kang & Wu, Xiaomeng & Yang, Xiaoqing, 2019. "Dynamics modeling and vibration modulation signal analysis of wind turbine planetary gearbox with a floating sun gear," Renewable Energy, Elsevier, vol. 139(C), pages 718-729.
    10. Xihui Chen & Aimin Ji & Gang Cheng, 2019. "A Novel Deep Feature Learning Method Based on the Fused-Stacked AEs for Planetary Gear Fault Diagnosis," Energies, MDPI, vol. 12(23), pages 1-18, November.
    11. Usama Aziz & Sylvie Charbonnier & Christophe Berenguer & Alexis Lebranchu & Frederic Prevost, 2022. "A Multi-Turbine Approach for Improving Performance of Wind Turbine Power-Based Fault Detection Methods," Energies, MDPI, vol. 15(8), pages 1-21, April.
    12. Leite, Gustavo de Novaes Pires & Araújo, Alex Maurício & Rosas, Pedro André Carvalho, 2018. "Prognostic techniques applied to maintenance of wind turbines: a concise and specific review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 1917-1925.
    13. Haileyesus B. Endeshaw & Stephen Ekwaro-Osire & Fisseha M. Alemayehu & João Paulo Dias, 2017. "Evaluation of Fatigue Crack Propagation of Gears Considering Uncertainties in Loading and Material Properties," Sustainability, MDPI, vol. 9(12), pages 1-15, November.
    14. Masoud Asgarpour & John Dalsgaard Sørensen, 2018. "Bayesian Based Diagnostic Model for Condition Based Maintenance of Offshore Wind Farms," Energies, MDPI, vol. 11(2), pages 1-17, January.
    15. Miao, Yonghao & Zhao, Ming & Liang, Kaixuan & Lin, Jing, 2020. "Application of an improved MCKDA for fault detection of wind turbine gear based on encoder signal," Renewable Energy, Elsevier, vol. 151(C), pages 192-203.
    16. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    17. Feng, Chenlong & Liu, Chao & Jiang, Dongxiang, 2023. "Unsupervised anomaly detection using graph neural networks integrated with physical-statistical feature fusion and local-global learning," Renewable Energy, Elsevier, vol. 206(C), pages 309-323.
    18. Kevin Leahy & Colm Gallagher & Peter O’Donovan & Ken Bruton & Dominic T. J. O’Sullivan, 2018. "A Robust Prescriptive Framework and Performance Metric for Diagnosing and Predicting Wind Turbine Faults Based on SCADA and Alarms Data with Case Study," Energies, MDPI, vol. 11(7), pages 1-21, July.
    19. Thorsten Neumann & Beate Dutschk & René Schenkendorf, 2019. "Analyzing uncertainties in model response using the point estimate method: Applications from railway asset management," Journal of Risk and Reliability, , vol. 233(5), pages 761-774, October.
    20. Chen, Hansi & Liu, Hang & Chu, Xuening & Liu, Qingxiu & Xue, Deyi, 2021. "Anomaly detection and critical SCADA parameters identification for wind turbines based on LSTM-AE neural network," Renewable Energy, Elsevier, vol. 172(C), pages 829-840.
    21. Zhang, Xiaohong & Liao, Haitao & Zeng, Jianchao & Shi, Guannan & Zhao, Bing, 2021. "Optimal Condition-based Opportunistic Maintenance and Spare Parts Provisioning for a Two-unit System using a State Space Partitioning Approach," Reliability Engineering and System Safety, Elsevier, vol. 209(C).

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