IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v247y2024ics095183202400190x.html
   My bibliography  Save this article

Joint optimization of maintenance and spares inventory policy for a series-parallel system considering dependent failure processes

Author

Listed:
  • Qi, Faqun
  • Huang, Meiqi

Abstract

This paper investigates the joint optimization of condition-based opportunistic maintenance and spare inventory policies for a series-parallel system consisting of software and components. Software failure follows a homogeneous Poisson process. Components are subject to mutually dependent competing failure processes. When the software failure occurs, an opportunistic inspection will be implemented for the components. Besides the maintenance policy, the (s, S) inventory policy is applied for components. The maintenance and order decisions will be made according to the conditions of the components and inventory level at each inspection. The state transition probabilities and expected sojourn times can be obtained by the formulated semi-Markov decision process. The optimal inspection interval, the preventive replacement threshold of the component, and the order point can be derived by minimizing the expected average cost rate. Finally, the effectiveness and superiority of the proposed joint optimization model are verified by an illustrative example.

Suggested Citation

  • Qi, Faqun & Huang, Meiqi, 2024. "Joint optimization of maintenance and spares inventory policy for a series-parallel system considering dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
  • Handle: RePEc:eee:reensy:v:247:y:2024:i:c:s095183202400190x
    DOI: 10.1016/j.ress.2024.110116
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S095183202400190X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2024.110116?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Xinbao & Yang, Tianji & Pei, Jun & Liao, Haitao & Pohl, Edward A., 2019. "Replacement and inventory control for a multi-customer product service system with decreasing replacement costs," European Journal of Operational Research, Elsevier, vol. 273(2), pages 561-574.
    2. Wang, Jun & Zhu, Xiaoyan, 2021. "Joint optimization of condition-based maintenance and inventory control for a k-out-of-n:F system of multi-state degrading components," European Journal of Operational Research, Elsevier, vol. 290(2), pages 514-529.
    3. Yan, Tao & Lei, Yaguo & Wang, Biao & Han, Tianyu & Si, Xiaosheng & Li, Naipeng, 2020. "Joint maintenance and spare parts inventory optimization for multi-unit systems considering imperfect maintenance actions," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    4. Gao, Kaiye & Peng, Rui & Qu, Li & Wu, Shaomin, 2020. "Jointly optimizing lot sizing and maintenance policy for a production system with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    5. Zhu, Mixin & Zhou, Xiaojun, 2022. "Hypergraph-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    6. Zhang, Jian-Xun & Du, Dang-Bo & Si, Xiao-Sheng & Hu, Chang-Hua & Zhang, Han-Wen, 2021. "Joint optimization of preventive maintenance and inventory management for standby systems with hybrid-deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    7. Zhang, Nan & Deng, Yingjun & Liu, Bin & Zhang, Jun, 2023. "Condition-based maintenance for a multi-component system in a dynamic operating environment," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    8. Liu, Qiannan & Ma, Lin & Wang, Naichao & Chen, Ankang & Jiang, Qihang, 2022. "A condition-based maintenance model considering multiple maintenance effects on the dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    9. Shafiee, Mahmood & Finkelstein, Maxim & Bérenguer, Christophe, 2015. "An opportunistic condition-based maintenance policy for offshore wind turbine blades subjected to degradation and environmental shocks," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 463-471.
    10. Wang, Jingjing & Qiu, Qingan & Wang, Huanhuan, 2021. "Joint optimization of condition-based and age-based replacement policy and inventory policy for a two-unit series system," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    11. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    12. Wang, Liying & Song, Yushuang & Zhang, Wenhua & Ling, Xiaoliang, 2023. "Condition-based inspection, component reallocation and replacement optimization of two-component interchangeable series system," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    13. Najafi, Seyedvahid & Zheng, Rui & Lee, Chi-Guhn, 2021. "An optimal opportunistic maintenance policy for a two-unit series system with general repair using proportional hazards models," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    14. Yang, Ao & Qiu, Qingan & Zhu, Mingren & Cui, Lirong & Chen, Weilin & Chen, Jianhui, 2022. "Condition-based maintenance strategy for redundant systems with arbitrary structures using improved reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    15. Zhao, Yixin & Cozzani, Valerio & Sun, Tianqi & Vatn, Jørn & Liu, Yiliu, 2023. "Condition-based maintenance for a multi-component system subject to heterogeneous failure dependences," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    16. Yan, Tao & Lei, Yaguo & Li, Naipeng & Wang, Biao & Wang, Wenting, 2021. "Degradation modeling and remaining useful life prediction for dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 212(C).
    17. Haohao Shi & Ji Zhang & Enrico Zio & Xufeng Zhao, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Post-Print hal-04103539, HAL.
    18. Zheng, Meimei & Lin, Jie & Xia, Tangbin & Liu, Yu & Pan, Ershun, 2023. "Joint condition-based maintenance and spare provisioning policy for a K-out-of-N system with failures during inspection intervals," European Journal of Operational Research, Elsevier, vol. 308(3), pages 1220-1232.
    19. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    20. He, Rui & Tian, Zhigang & Wang, Yifei & Zuo, Mingjian & Guo, Ziwei, 2023. "Condition-based maintenance optimization for multi-component systems considering prognostic information and degraded working efficiency," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    21. Wang, Jingjing & Yang, Li & Ma, Xiaobing & Peng, Rui, 2021. "Joint optimization of multi-window maintenance and spare part provisioning policies for production systems," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    22. Zhang, Chengjie & Qi, Faqun & Zhang, Ning & Li, Yong & Huang, Hongzhong, 2022. "Maintenance policy optimization for multi-component systems considering dynamic importance of components," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    23. Chen, Yuan & Qiu, Qingan & Zhao, Xian, 2022. "Condition-based opportunistic maintenance policies with two-phase inspections for continuous-state systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    24. Wang, Jingjing & Zhao, Xian & Guo, Xiaoxin, 2019. "Optimizing wind turbine's maintenance policies under performance-based contract," Renewable Energy, Elsevier, vol. 135(C), pages 626-634.
    25. Wang, Jingjing & Wang, Zongxi & Zheng, Rui, 2021. "Optimal inventory policy for a balanced system subject to hard failure," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    26. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    27. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    28. Zhang, Nan & Cai, Kaiquan & Zhang, Jun & Wang, Tian, 2022. "A condition-based maintenance policy considering failure dependence and imperfect inspection for a two-component system," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    29. Wu, Bei & Ding, Dong, 2022. "A gamma process based model for systems subject to multiple dependent competing failure processes under Markovian environments," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    30. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    31. Shi, Haohao & Zhang, Ji & Zio, Enrico & Zhao, Xufeng, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    32. Wang, Yifei & He, Rui & Tian, Zhigang, 2023. "Opportunistic condition-based maintenance optimization for electrical distribution systems," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zheng, Meimei & Su, Zhiyun & Wang, Dong & Pan, Ershun, 2024. "Joint maintenance and spare part ordering from multiple suppliers for multicomponent systems using a deep reinforcement learning algorithm," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    2. Zhu, Mixin & Zhou, Xiaojun, 2022. "Hypergraph-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    3. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    4. Wang, Jingjing & Zheng, Rui & Lin, Tianran, 2022. "Maintenance modeling for balanced systems subject to two competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    5. Liu, Hengchang & Li, Bo & Yao, Fengming & Hu, Gexi & Xie, Lei, 2024. "Maintenance optimization of multi-unit balanced systems using deep reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    6. Xia, Tangbin & Cao, Lei & Xu, Yuhui & Zhang, Kaigan & Chen, Zhen & Pan, Ershun & Xi, Lifeng, 2024. "Multi-level maintenance and inventory joint optimization for a k-out-of-n hyper-system considering the selection of suppliers with incentive discount policies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    7. Gan, Shuyuan & Hu, Hengheng & Coit, David W., 2023. "Maintenance optimization considering the mutual dependence of the environment and system with decreasing effects of imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    8. Dinh, Duc-Hanh & Do, Phuc & Iung, Benoit & Nguyen, Pham-The-Nhan, 2024. "Reliability modeling and opportunistic maintenance optimization for a multicomponent system with structural dependence," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    9. Wang, Weikai & Chen, Xian, 2023. "Piecewise deterministic Markov process for condition-based imperfect maintenance models," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    10. Zhang, Nan & Deng, Yingjun & Liu, Bin & Zhang, Jun, 2023. "Condition-based maintenance for a multi-component system in a dynamic operating environment," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    11. Mizutani, Daijiro & Nakazato, Yuto & Ikushima, Rie & Satsukawa, Koki & Kawasaki, Yosuke & Kuwahara, Masao, 2024. "Optimal intervention policy of emergency storage batteries for expressway transportation systems considering deterioration risk during lead time of replacement," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
    12. Truong-Ba, Huy & Cholette, Michael E. & Rebello, Sinda & Kent, Geoff, 2024. "Joint planning of inspection, replacement, and component decommissioning for a series system with non-identically degrading components," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    13. Chen, Yuan & Qiu, Qingan & Zhao, Xian, 2022. "Condition-based opportunistic maintenance policies with two-phase inspections for continuous-state systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    14. Jun Wang & Yuyang Wang & Yuqiang Fu, 2023. "Joint Optimization of Condition-Based Maintenance and Performance Control for Linear Multi-State Consecutively Connected Systems," Mathematics, MDPI, vol. 11(12), pages 1-19, June.
    15. Zhang, Wenyu & Gan, Jie & He, Shuguang & Li, Ting & He, Zhen, 2024. "An integrated framework of preventive maintenance and task scheduling for repairable multi-unit systems," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    16. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    17. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    18. Dui, Hongyan & Zhang, Yulu & Bai, Guanghan, 2024. "Analysis of variable system cost and maintenance strategy in life cycle considering different failure modes," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    19. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    20. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hierarchical-clustering-based joint optimization of spare part provision and maintenance scheduling for serial-parallel multi-station manufacturing systems," International Journal of Production Economics, Elsevier, vol. 264(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:247:y:2024:i:c:s095183202400190x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.