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Zero-carbon combustion of aluminum powder fuel using an axial-tangential swirl burner

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  • Dong, Wei
  • Tang, Yong
  • Hu, Zhenkun
  • Wang, Xiaoyu
  • Zhao, Majie
  • Shi, Baolu

Abstract

Aluminum, due to its affordability, abundance, high reactivity, and energy density, is one of the most promising energy carriers in a zero-carbon society. This study developed a screw powder feeder for precise aluminum delivery at 30–148 mg/s and a lab-scale innovative axial-tangential swirl burner for the self-sustained combustion of dense powder flows. Particle Image Velocimetry (PIV) was performed in cold flows to map the axial-tangential swirl flow field, which may impact the mixing of particles and oxidizers. Following a well-designed ignition procedure using methane, the axial-tangential swirl burner facilitated long-term stable combustion of aluminum particles in O2/N2 flows, with oxygen mole fractions ranging from 16 % to 100 %. This indicates that stable combustion in air yielded approximately 1–5 kW output. Oxygen concentration and particle mass flow rate influenced burning rates of the aluminum powder jet as a diffusion group flame, which sometimes caused oscillations at the flame root. Additionally, spectral fitting indicated that the surface temperatures of the condensed phase reached 2930–3431 K under oxygen concentrations of 20–100 %. Ultimately, combustion products were collected using a steel plate placed at the quartz glass tube outlet. Abundant nano-sized alumina particles were observed via scanning electron microscopy (SEM) imaging.

Suggested Citation

  • Dong, Wei & Tang, Yong & Hu, Zhenkun & Wang, Xiaoyu & Zhao, Majie & Shi, Baolu, 2025. "Zero-carbon combustion of aluminum powder fuel using an axial-tangential swirl burner," Energy, Elsevier, vol. 322(C).
    • Handle: RePEc:eee:energy:v:322:y:2025:i:c:s036054422501237x
    DOI: 10.1016/j.energy.2025.135595
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    References listed on IDEAS

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