IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v320y2025ics0360544225007480.html
   My bibliography  Save this article

Development of an integrated energy system with CO2 capture and utilization in an industrial setting for clean hydrogen and methanol

Author

Listed:
  • Akgun, Ibrahim
  • Dincer, Ibrahim

Abstract

This study introduces an innovative and environmentally friendly multigeneration system designed to significantly reduce CO2 emissions in steel production while producing clean hydrogen and methanol as two critical fuels for a sustainable energy future. By utilizing advanced carbon capture technology with monoethanolamine (MEA) absorption, the system effectively removes CO2 from steel manufacturing processes and transforms it into valuable methanol. Hydrogen production, powered by wind energy through alkaline electrolysis, plays a central role in this system, showcasing the potential of renewable energy in industrial applications. Beyond its environmental benefits, the current system delivers multiple outputs, including a substantial power output of 5735 kW, a heating effect of 772.6 kW, and a hot water supply of 55 kg/h. To further improve the system performance in specific and sustainability at large, solar energy is integrated into the design, highlighting a commitment to maximizing renewable resource utilization. Furthermore, the system achieves a hydrogen generation rate of 5.75 kg/h and a methanol production rate of 97.95 kg/h. With energy and exergy efficiencies of 60.24 % and 56.58 %, respectively, this system brings a unique approach to industrial decarbonization. Its design not only demonstrates the feasibility of integrating renewable resources into energy-intensive industries but also offers a practical pathway toward cleaner, more sustainable production practices for a greener future.

Suggested Citation

  • Akgun, Ibrahim & Dincer, Ibrahim, 2025. "Development of an integrated energy system with CO2 capture and utilization in an industrial setting for clean hydrogen and methanol," Energy, Elsevier, vol. 320(C).
    • Handle: RePEc:eee:energy:v:320:y:2025:i:c:s0360544225007480
    DOI: 10.1016/j.energy.2025.135106
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225007480
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2025.135106?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Woon, Kok Sin & Phuang, Zhen Xin & Taler, Jan & Varbanov, Petar Sabev & Chong, Cheng Tung & Klemeš, Jiří Jaromír & Lee, Chew Tin, 2023. "Recent advances in urban green energy development towards carbon emissions neutrality," Energy, Elsevier, vol. 267(C).
    2. Chen, Demin & Li, Jiaqi & Wang, Zhao & Lu, Biao & Chen, Guang, 2022. "Hierarchical model to find the path reducing CO2 emissions of integrated iron and steel production," Energy, Elsevier, vol. 258(C).
    3. Gu, Hongfei & Liu, Jianzi & Zhou, Xingchen & Wu, Qiwei & Liu, Yaodong & Yu, Shuaixian & Qiu, Wenying & Xu, Jianguo, 2023. "Modelling of a novel electricity and methanol co-generation using heat recovery and CO2 capture: Comprehensive thermodynamic, economic, and environmental analyses," Energy, Elsevier, vol. 278(C).
    4. Qiu, Fei & Sun, Zhen & Li, Huiping & Qian, Qian, 2023. "Process simulation and multi-aspect analysis of methanol production through blast furnace gas and landfill gas," Energy, Elsevier, vol. 285(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Tang, Zongyue & Zhang, Leiyu & Wang, Lei & Gao, Ruxing & Jun, Ki-Won & Kim, Seok Ki & Zhang, Chundong & Yang, Yingju & Wan, Hui & Guan, Guofeng, 2024. "Carbon negative methanol production for CO2 utilization: Process design and 4E analysis," Energy, Elsevier, vol. 313(C).
    2. Shenhua Liu & Deheng Xiao, 2024. "Can Big Data Comprehensive Pilot Zone Promote Low-Carbon Urban Development? Evidence from China," Sustainability, MDPI, vol. 17(1), pages 1-15, December.
    3. Zhang, Kun & Cao, Yiyi & Liu, Zhouyi & Zhou, Qi & Qu, Shen & Wei, Yi-Ming, 2024. "Allocation of carbon emission responsibility among Chinese cities guided by economic welfare gains: Case study based on multi-regional input-output analysis," Applied Energy, Elsevier, vol. 376(PA).
    4. Chountalas, Theofanis D. & Founti, Maria & Tsalavoutas, Ioannis, 2023. "Evaluation of biofuel effect on performance & emissions of a 2-stroke marine diesel engine using on-board measurements," Energy, Elsevier, vol. 278(C).
    5. Zha, Xiaojian & Zhang, Zewu & Zhao, Zhenghong & Yang, Long & Mao, Wenchao & Wu, Fan & Li, Xiaoshan & Luo, Cong & Zhang, Liqi, 2024. "Comparative study on co-firing characteristics of normal and superfine pulverized coal blended with NH3 under the MILD combustion mode," Energy, Elsevier, vol. 305(C).
    6. Chin, Min Yee & Qin, Yuting & Hoy, Zheng Xuan & Farooque, Aitazaz Ahsan & Wong, Keng Yinn & Mong, Guo Ren & Tan, Jian Ping & Woon, Kok Sin, 2024. "Assessing carbon budgets and reduction pathways in different income levels with neural network forecasting," Energy, Elsevier, vol. 305(C).
    7. Zhao, Hongyu & Zhang, Chengzhong & Xu, Liang & Liao, Chenglin & Wang, Liye & Wang, Lifang, 2025. "A deep neural network for multi-fault diagnosis of battery packs based on an incremental voltage measurement topology," Energy, Elsevier, vol. 316(C).
    8. Long Jin & Chinedu J. Okere & Qin Guo & Lihui Zheng, 2025. "Fuzzy-Ball Fluids: Fundamentals, Mechanisms, and Prospects for Clean Energy and Oilfield Applications," Energies, MDPI, vol. 18(7), pages 1-21, March.
    9. Wang, Shuofeng & Sun, Yu & Yang, Jinxin & Wang, Huaiyu, 2024. "Effect of excess air ratio and ignition timing on the combustion and emission characteristics of the ammonia-hydrogen Wankel rotary engine," Energy, Elsevier, vol. 302(C).
    10. Bożena Gajdzik & Radosław Wolniak & Wies Grebski, 2023. "Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry," Energies, MDPI, vol. 16(8), pages 1-36, April.
    11. Hu, Kongfu & Chen, Ken & Chan, Siyan & Pei, Yu & Zhao, Bin & Pei, Gang, 2025. "A novel spectrally selective crystalline silicon cell for reducing the radiation heat loss of photovoltaic/thermal collector," Renewable Energy, Elsevier, vol. 244(C).
    12. Jie Gao & Qingmei Tan & Bo Cui, 2024. "Evolutionary Game Analysis of New Energy Transition Among Government, Traditional Automobile Enterprises, and Research Institutions Under the Dual Carbon Goals," Energies, MDPI, vol. 17(23), pages 1-20, November.
    13. Rozhkov, Anton, 2024. "Applying graph theory to find key leverage points in the transition toward urban renewable energy systems," Applied Energy, Elsevier, vol. 361(C).
    14. Zhu, Bangzhu & Chen, Gang & Wang, Ping, 2024. "How does green fiscal policy promote the synergy of pollution mitigation and carbon reduction? Evidence from China," Energy, Elsevier, vol. 313(C).
    15. Chong Liu & Guangzhou Chen & Haiyang Li & Jiaming Li & Gubu Muga, 2025. "Impact of Urban Morphology on Carbon Emission Differentiation at County Scale in China," Land, MDPI, vol. 14(6), pages 1-21, May.
    16. Kangli Xiang & Jinyu Chen & Li Yang & Jianfa Wu & Pengjia Shi, 2024. "Equilibrium Interaction Strategies for Integrated Energy System Incorporating Demand-Side Management Based on Stackelberg Game Approach," Energies, MDPI, vol. 17(14), pages 1-24, July.
    17. Yang, Yuanyuan & Yang, Mingying & Zhao, Boxuan & Lu, Ziwen & Sun, Xiao & Zhang, Zhengfeng, 2025. "Spatially explicit carbon emissions from land use change: Dynamics and scenario simulation in the Beijing-Tianjin-Hebei urban agglomeration," Land Use Policy, Elsevier, vol. 150(C).
    18. Yang, Yi & Yuan, Zhuqing & Gao, Haohao, 2024. "Allocating quotas for industrial carbon emissions fairly and efficiently to achieve “peak carbon”: A case of the yellow river basin in China," Energy, Elsevier, vol. 311(C).
    19. Tang, Xin & Li, Xiaoqiu, 2023. "Exploring carbon neutrality potential in the petroluem industry: The role of green monetary policies as motivators," Resources Policy, Elsevier, vol. 86(PA).
    20. Shang, Wen-Long & Song, Xuewang & Xiang, Qiannian & Chen, Haibo & Elhajj, Mireille & Bi, Huibo & Wang, Kun & Ochieng, Washington, 2025. "The impact of deep reinforcement learning-based traffic signal control on Emission reduction in urban Road networks empowered by cooperative vehicle-infrastructure systems," Applied Energy, Elsevier, vol. 390(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:320:y:2025:i:c:s0360544225007480. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.