IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v285y2023ics0360544223020030.html
   My bibliography  Save this article

Process simulation and multi-aspect analysis of methanol production through blast furnace gas and landfill gas

Author

Listed:
  • Qiu, Fei
  • Sun, Zhen
  • Li, Huiping
  • Qian, Qian

Abstract

This paper presents a novel process for methanol production from blast furnace gas (BFG) and landfill gas (LFG). The process is evaluated using the energy, exergy, economic, and environmental (4E) analyses. The process consists of a power plant fueled by LFG, carbon dioxide (CO2) chemisorption using 30% (wt.) solution of monoethanolamine, methanol synthesis and separation, and power and steam plants. Thermodynamic analysis shows that the total energy and exergy efficiencies for the proposed process are 59% and 63.2%, respectively. The carbon efficiency for this method is 42%. Environmental analysis shows that the total CO2 emission is 2614.85 kg/h. Based on the simulation results, this process produces 18,200 kg/h methanol, which results in a CO2 emission intensity of 0.144 kg CO2/kg MeOH. Economic evaluation determines that the proposed scheme has a capital cost of $100, 315, 128.9 with a payback period of 1.94 years. In addition, methanol production's annual profit is $4,798,088.309, and the minimum selling price of the produced methanol is $0.388/kg. The proposed process is a promising alternative for methanol production from BFG and LFG. It has high energy and exergy efficiencies, low CO2 emission intensity, and a short payback period. The economic analysis shows that the process is profitable.

Suggested Citation

  • Qiu, Fei & Sun, Zhen & Li, Huiping & Qian, Qian, 2023. "Process simulation and multi-aspect analysis of methanol production through blast furnace gas and landfill gas," Energy, Elsevier, vol. 285(C).
    • Handle: RePEc:eee:energy:v:285:y:2023:i:c:s0360544223020030
    DOI: 10.1016/j.energy.2023.128609
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223020030
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.128609?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Barckholtz, Timothy A. & Taylor, Kevin M. & Narayanan, Sundar & Jolly, Stephen & Ghezel-Ayagh, Hossein, 2022. "Molten carbonate fuel cells for simultaneous CO2 capture, power generation, and H2 generation," Applied Energy, Elsevier, vol. 313(C).
    2. Bampaou, M. & Haag, S. & Kyriakides, A.-S. & Panopoulos, K.D. & Seferlis, P., 2023. "Optimizing methanol synthesis combining steelworks off-gases and renewable hydrogen," Renewable and Sustainable Energy Reviews, Elsevier, vol. 171(C).
    3. Asgari, Armin & Jannatkhah, Javad & Yari, Mortaza & Najafi, Bahman, 2023. "Multi-aspect assessment and multi-objective optimization of sustainable power, heating, and cooling tri-generation system driven by experimentally-produced biodiesels," Energy, Elsevier, vol. 263(PC).
    4. Yang, Yu & Liu, Jing & Shen, Weifeng & Li, Jie & Chien, I-Lung, 2018. "High-efficiency utilization of CO2 in the methanol production by a novel parallel-series system combining steam and dry methane reforming," Energy, Elsevier, vol. 158(C), pages 820-829.
    5. Ferrara, G. & Lanzini, A. & Leone, P. & Ho, M.T. & Wiley, D.E., 2017. "Exergetic and exergoeconomic analysis of post-combustion CO2 capture using MEA-solvent chemical absorption," Energy, Elsevier, vol. 130(C), pages 113-128.
    6. Chen, Jianjun & Yang, Siyu & Qian, Yu, 2019. "A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production," Energy, Elsevier, vol. 177(C), pages 304-318.
    7. Blumberg, Timo & Morosuk, Tatiana & Tsatsaronis, George, 2017. "Exergy-based evaluation of methanol production from natural gas with CO2 utilization," Energy, Elsevier, vol. 141(C), pages 2528-2539.
    8. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Long & Zhou, Hua & Ren, Zhuyin, 2024. "Physics-guided fuel-switching neural networks for stable combustion of low calorific industrial gas," Energy, Elsevier, vol. 303(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).
    2. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    3. Gu, Hongfei & Liu, Jianzi & Zhou, Xingchen & Wu, Qiwei & Liu, Yaodong & Yu, Shuaixian & Qiu, Wenying & Xu, Jianguo, 2023. "Modelling of a novel electricity and methanol co-generation using heat recovery and CO2 capture: Comprehensive thermodynamic, economic, and environmental analyses," Energy, Elsevier, vol. 278(C).
    4. Kotowicz, Janusz & Węcel, Daniel & Brzęczek, Mateusz, 2021. "Analysis of the work of a “renewable” methanol production installation based ON H2 from electrolysis and CO2 from power plants," Energy, Elsevier, vol. 221(C).
    5. Shamsi, Mohammad & Naeiji, Esfandiyar & Rooeentan, Saeed & Shahandashty, Behnam Fayyaz & Namegoshayfard, Parham & Bonyadi, Mohammad, 2023. "Proposal and investigation of CO2 capture from fired heater flue gases to increase methanol production: A case study," Energy, Elsevier, vol. 274(C).
    6. Zhao, Zhijun & Xing, Xiao & Tang, Zhigang & Zheng, Yong & Fei, Weiyang & Liang, Xiangfeng & Ataeivarjovi, E. & Guo, Dong, 2018. "Experiment and simulation study of CO2 solubility in dimethyl carbonate, 1-octyl-3-methylimidazolium tetrafluoroborate and their mixtures," Energy, Elsevier, vol. 143(C), pages 35-42.
    7. Kim, Dongin & Han, Jeehoon, 2020. "Comprehensive analysis of two catalytic processes to produce formic acid from carbon dioxide," Applied Energy, Elsevier, vol. 264(C).
    8. Muhammad Asif & Muhammad Suleman & Ihtishamul Haq & Syed Asad Jamal, 2018. "Post‐combustion CO2 capture with chemical absorption and hybrid system: current status and challenges," Greenhouse Gases: Science and Technology, Blackwell Publishing, vol. 8(6), pages 998-1031, December.
    9. Henrik Von Storch & Sonja Becker-Hardt & Christian Sattler, 2018. "(Solar) Mixed Reforming of Methane: Potential and Limits in Utilizing CO 2 as Feedstock for Syngas Production—A Thermodynamic Analysis," Energies, MDPI, vol. 11(10), pages 1-14, September.
    10. David D. J. Antia, 2023. "Conversion of Waste Synthesis Gas to Desalination Catalyst at Ambient Temperatures," Waste, MDPI, vol. 1(2), pages 1-29, May.
    11. Li, Long & Liu, Weizao & Qin, Zhifeng & Zhang, Guoquan & Yue, Hairong & Liang, Bin & Tang, Shengwei & Luo, Dongmei, 2021. "Research on integrated CO2 absorption-mineralization and regeneration of absorbent process," Energy, Elsevier, vol. 222(C).
    12. Julio, Alisson Aparecido Vitoriano & Castro-Amoedo, Rafael & Maréchal, François & González, Aldemar Martínez & Escobar Palacio, José Carlos, 2023. "Exergy and economic analysis of the trade-off for design of post-combustion CO2 capture plant by chemical absorption with MEA," Energy, Elsevier, vol. 280(C).
    13. Siddig S. Khalafalla & Umer Zahid & Abdul Gani Abdul Jameel & Usama Ahmed & Feraih S. Alenazey & Chul-Jin Lee, 2020. "Conceptual Design Development of Coal-to-Methanol Process with Carbon Capture and Utilization," Energies, MDPI, vol. 13(23), pages 1-21, December.
    14. Ye, Run-Ping & Gong, Weibo & Sun, Zhao & Sheng, Qingtao & Shi, Xiufeng & Wang, Tongtong & Yao, Yi & Razink, Joshua J. & Lin, Ling & Zhou, Zhangfeng & Adidharma, Hertanto & Tang, Jinke & Fan, Maohong &, 2019. "Enhanced stability of Ni/SiO2 catalyst for CO2 methanation: Derived from nickel phyllosilicate with strong metal-support interactions," Energy, Elsevier, vol. 188(C).
    15. Hou, Rui & Zhang, Nachuan & Yang, Chengsheng & Zhao, Jing & Li, Peng & Sun, Bo, 2023. "A novel structure of natural gas, electricity, and methanol production using a combined reforming cycle: Integration of biogas upgrading, liquefied natural gas re-gasification, power plant, and methan," Energy, Elsevier, vol. 270(C).
    16. Esfandiyar Naeiji & Alireza Noorpoor & Hossein Ghanavati, 2022. "Energy, Exergy, and Economic Analysis of Cryogenic Distillation and Chemical Scrubbing for Biogas Upgrading and Hydrogen Production," Sustainability, MDPI, vol. 14(6), pages 1-23, March.
    17. Shah, Vedant & Cheng, Zhuo & Baser, Deven S. & Fan, Jonathan A. & Fan, Liang-Shih, 2021. "Highly Selective Production of Syngas from Chemical Looping Reforming of Methane with CO2 Utilization on MgO-supported Calcium Ferrite Redox Materials," Applied Energy, Elsevier, vol. 282(PA).
    18. Do, Thai Ngan & Hur, Young Gul & Chung, Hegwon & Kim, Jiyong, 2023. "Potentials and benefit assessment of green fuels from residue gas via gas-to-liquid," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    19. Zeng, Xingyan & Zhu, Lin & Huang, Yue & Lv, Liping & Zhang, Chaoli & Hao, Qiang & Fan, Junming, 2024. "Combined pinch and exergy analysis for post-combustion carbon capture NGCC integrated with absorption heat transformer and flash evaporator," Energy, Elsevier, vol. 288(C).
    20. Patel, Sanjay K.S. & Kondaveeti, Sanath & Otari, Sachin V. & Pagolu, Ravi T. & Jeong, Seong Hun & Kim, Sun Chang & Cho, Byung-Kwan & Kang, Yun Chan & Lee, Jung-Kul, 2018. "Repeated batch methanol production from a simulated biogas mixture using immobilized Methylocystis bryophila," Energy, Elsevier, vol. 145(C), pages 477-485.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:285:y:2023:i:c:s0360544223020030. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.