IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v165y2018ipap720-730.html
   My bibliography  Save this article

Pyrolysis of textile dyeing sludge in fluidized bed: Characterization and analysis of pyrolysis products

Author

Listed:
  • Liu, Yang
  • Ran, Chunmei
  • Siddiqui, Azka R.
  • Mao, Xiao
  • Kang, Qinhao
  • Fu, Jie
  • Deng, Zeyu
  • Song, Yongmeng
  • Jiang, Zhihui
  • Zhang, Tianhao
  • Ao, Wenya
  • Dai, Jianjun

Abstract

Fluidized bed pyrolysis (FBP) of textile dyeing sludge (DS) was carried out in a benchtop unit. The FBP char (FC) yield decreased and non-condensable gas yield increased with increasing temperature. The minimum FC yield (73.47 wt%) and maximum non-condensable gas yield (24.10 wt%) were found with addition of kaolin at 850 °C. The maximum condensates yield was observed at 650 °C (i.e. 3.52 wt%) without additives. Catalysts reduced condensate yield and promoted decomposition of macromolecules (e.g. siloxane and dichloroacetic acid allyl ester). DS and FC contained small amounts of heavy metals (e.g. Zn, Ni, Pb, Cr and Cu) and a better sulfur retention ability of CaO at higher temperatures (e.g. 650–850 °C) was observed. The surface morphology of FC was improved significantly with increasing temperature and catalysts addition. CO2, CO and CH4 yields in non-condensable gases increased with temperature and the addition of CaO led to the highest yields of CO (5.46 wt%), H2 (0.35 wt%) and CH4 (1.22 wt%) at 850 °C and the lowest yield of CO2 (0.45 wt%) at 450 °C. Higher temperature promoted release of nitrogen, sulfur and chlorine and catalysts promoted release of nitrogen from DS. Kaolin and Ca-bentonite enhanced release of sulfur, whereas CaO showed good sulfur retention capacity.

Suggested Citation

  • Liu, Yang & Ran, Chunmei & Siddiqui, Azka R. & Mao, Xiao & Kang, Qinhao & Fu, Jie & Deng, Zeyu & Song, Yongmeng & Jiang, Zhihui & Zhang, Tianhao & Ao, Wenya & Dai, Jianjun, 2018. "Pyrolysis of textile dyeing sludge in fluidized bed: Characterization and analysis of pyrolysis products," Energy, Elsevier, vol. 165(PA), pages 720-730.
    • Handle: RePEc:eee:energy:v:165:y:2018:i:pa:p:720-730
    DOI: 10.1016/j.energy.2018.09.102
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218318668
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.09.102?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gil-Lalaguna, N. & Sánchez, J.L. & Murillo, M.B. & Atienza-Martínez, M. & Gea, G., 2014. "Energetic assessment of air-steam gasification of sewage sludge and of the integration of sewage sludge pyrolysis and air-steam gasification of char," Energy, Elsevier, vol. 76(C), pages 652-662.
    2. Manara, P. & Zabaniotou, A., 2012. "Towards sewage sludge based biofuels via thermochemical conversion – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(5), pages 2566-2582.
    3. Folgueras, M.B. & Alonso, M. & Díaz, R.M., 2013. "Influence of sewage sludge treatment on pyrolysis and combustion of dry sludge," Energy, Elsevier, vol. 55(C), pages 426-435.
    4. Shen, Yafei & Yoshikawa, Kunio, 2013. "Recent progresses in catalytic tar elimination during biomass gasification or pyrolysis—A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 21(C), pages 371-392.
    5. Masnadi, Mohammad S. & Grace, John R. & Bi, Xiaotao T. & Ellis, Naoko & Lim, C. Jim & Butler, James W., 2015. "Biomass/coal steam co-gasification integrated with in-situ CO2 capture," Energy, Elsevier, vol. 83(C), pages 326-336.
    6. Fonts, Isabel & Gea, Gloria & Azuara, Manuel & Ábrego, Javier & Arauzo, Jesús, 2012. "Sewage sludge pyrolysis for liquid production: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(5), pages 2781-2805.
    7. Guo, Xiujuan & Wang, Shurong & Guo, Zuogang & Liu, Qian & Luo, Zhongyang & Cen, Kefa, 2010. "Pyrolysis characteristics of bio-oil fractions separated by molecular distillation," Applied Energy, Elsevier, vol. 87(9), pages 2892-2898, September.
    8. Liu, Peng & Le, Jiawei & Wang, Lanlan & Pan, Tieying & Lu, Xilan & Zhang, Dexiang, 2016. "Relevance of carbon structure to formation of tar and liquid alkane during coal pyrolysis," Applied Energy, Elsevier, vol. 183(C), pages 470-477.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Yingwen & Zhou, Chunbao & Liu, Yang & Zhang, Tianhao & Li, Xiangtong & Wang, Long & Dai, Jianjun & Qu, Junshen & Zhang, Changfa & Yu, Mengyan & Yuan, Yanxin & Jin, Yajie & Yu, Hejie & Fu, Jie, 2022. "Product characteristics and potential energy recovery for microwave assisted pyrolysis of waste printed circuit boards in a continuously operated auger pyrolyser," Energy, Elsevier, vol. 239(PD).
    2. Lin, Junhao & Sun, Shichang & Cui, Chongwei & Ma, Rui & Fang, Lin & Zhang, Peixin & Quan, Zonggang & Song, Xin & Yan, Jianglong & Luo, Juan, 2019. "Hydrogen-rich bio-gas generation and optimization in relation to heavy metals immobilization during Pd-catalyzed supercritical water gasification of sludge," Energy, Elsevier, vol. 189(C).
    3. Lei Han & Jinling Li & Chengtun Qu & Zhiguo Shao & Tao Yu & Bo Yang, 2022. "Recent Progress in Sludge Co-Pyrolysis Technology," Sustainability, MDPI, vol. 14(13), pages 1-12, June.
    4. Zhou, Chunbao & Zhang, Yingwen & Liu, Yang & Deng, Zeyu & Li, Xiangtong & Wang, Long & Dai, Jianjun & Song, Yongmeng & Jiang, Zhihui & Qu, Junshen & Siyal, Asif Ali, 2021. "Co-pyrolysis of textile dyeing sludge and red wood waste in a continuously operated auger reactor under microwave irradiation," Energy, Elsevier, vol. 218(C).
    5. Liu, Yang & Song, Yongmeng & Ran, Chunmei & Siyal, Asif Ali & Chtaeva, Polina & Dai, Jianjun & Jiang, Zhihui & Deng, Zeyu & Zhang, Tianhao & Ao, Wenya & Fu, Jie, 2020. "Pyrolysis of furfural residue in a bubbling fluidized bed reactor: Biochar characterization and analysis," Energy, Elsevier, vol. 211(C).
    6. Liu, Yang & Ran, Chunmei & Siddiqui, Azka R. & Siyal, Asif Ali & Song, Yongmeng & Dai, Jianjun & Chtaeva, Polina & Fu, Jie & Ao, Wenya & Deng, Zeyu & Jiang, Zhihui & Zhang, Tianhao, 2020. "Characterization and analysis of sludge char prepared from bench-scale fluidized bed pyrolysis of sewage sludge," Energy, Elsevier, vol. 200(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Syed-Hassan, Syed Shatir A. & Wang, Yi & Hu, Song & Su, Sheng & Xiang, Jun, 2017. "Thermochemical processing of sewage sludge to energy and fuel: Fundamentals, challenges and considerations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 888-913.
    2. Tang, Siqi & Zheng, Chunmiao & Yan, Feng & Shao, Ningning & Tang, Yuanyuan & Zhang, Zuotai, 2018. "Product characteristics and kinetics of sewage sludge pyrolysis driven by alkaline earth metals," Energy, Elsevier, vol. 153(C), pages 921-932.
    3. Jumoke Oladejo & Kaiqi Shi & Xiang Luo & Gang Yang & Tao Wu, 2018. "A Review of Sludge-to-Energy Recovery Methods," Energies, MDPI, vol. 12(1), pages 1-38, December.
    4. Xiao, Zhihua & Yuan, Xingzhong & Jiang, Longbo & Chen, Xiaohong & Li, Hui & Zeng, Guangming & Leng, Lijian & Wang, Hou & Huang, Huajun, 2015. "Energy recovery and secondary pollutant emission from the combustion of co-pelletized fuel from municipal sewage sludge and wood sawdust," Energy, Elsevier, vol. 91(C), pages 441-450.
    5. Liu, Zhongzhe & Singer, Simcha & Tong, Yiran & Kimbell, Lee & Anderson, Erik & Hughes, Matthew & Zitomer, Daniel & McNamara, Patrick, 2018. "Characteristics and applications of biochars derived from wastewater solids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 90(C), pages 650-664.
    6. Juan Félix González & Carmen María Álvez-Medina & Sergio Nogales-Delgado, 2023. "Biogas Steam Reforming in Wastewater Treatment Plants: Opportunities and Challenges," Energies, MDPI, vol. 16(17), pages 1-35, September.
    7. Praspaliauskas, M. & Pedišius, N., 2017. "A review of sludge characteristics in Lithuania's wastewater treatment plants and perspectives of its usage in thermal processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 67(C), pages 899-907.
    8. Luo, Juan & Ma, Rui & Lin, Junhao & Sun, Shichang & Gong, Guojin & Sun, Jiaman & Chen, Yi & Ma, Ning, 2023. "Review of microwave pyrolysis of sludge to produce high quality biogas: Multi-perspectives process optimization and critical issues proposal," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    9. Chen, Renjie & Yu, Xiaoqing & Dong, Bin & Dai, Xiaohu, 2020. "Sludge-to-energy approaches based on pathways that couple pyrolysis with anaerobic digestion (thermal hydrolysis pre/post-treatment): Energy efficiency assessment and pyrolysis kinetics analysis," Energy, Elsevier, vol. 190(C).
    10. Ma, Rui & Sun, Shichang & Geng, Haihong & Fang, Lin & Zhang, Peixin & Zhang, Xianghua, 2018. "Study on the characteristics of microwave pyrolysis of high-ash sludge, including the products, yields, and energy recovery efficiencies," Energy, Elsevier, vol. 144(C), pages 515-525.
    11. Zuo, Zongliang & Feng, Yan & Li, Xiaoteng & Luo, Siyi & Ma, Jinshuang & Sun, Huiping & Bi, Xuejun & Yu, Qingbo & Zhou, Enze & Zhang, Jingkui & Guo, Jianxiang & Lin, Huan, 2021. "Thermal-chemical conversion of sewage sludge based on waste heat cascade recovery of copper slag: Mass and energy analysis," Energy, Elsevier, vol. 235(C).
    12. Naqvi, Salman Raza & Tariq, Rumaisa & Hameed, Zeeshan & Ali, Imtiaz & Naqvi, Muhammad & Chen, Wei-Hsin & Ceylan, Selim & Rashid, Harith & Ahmad, Junaid & Taqvi, Syed A. & Shahbaz, Muhammad, 2019. "Pyrolysis of high ash sewage sludge: Kinetics and thermodynamic analysis using Coats-Redfern method," Renewable Energy, Elsevier, vol. 131(C), pages 854-860.
    13. Lin, Kuo-Hsiung & Lai, Nina & Zeng, Jun-Yan & Chiang, Hung-Lung, 2020. "Microwave-pyrolysis treatment of biosludge from a chemical industrial wastewater treatment plant for exploring product characteristics and potential energy recovery," Energy, Elsevier, vol. 199(C).
    14. Atienza-Martínez, María & Ábrego, Javier & Mastral, José Francisco & Ceamanos, Jesús & Gea, Gloria, 2018. "Energy and exergy analyses of sewage sludge thermochemical treatment," Energy, Elsevier, vol. 144(C), pages 723-735.
    15. Liu, Zhongzhe & Hughes, Matthew & Tong, Yiran & Zhou, Jizhi & Kreutter, William & Valtierra, Danny & Singer, Simcha & Zitomer, Daniel & McNamara, Patrick, 2021. "Enhanced energy and resource recovery via synergistic catalytic pyrolysis of byproducts from thermal processing of wastewater solids," Renewable Energy, Elsevier, vol. 177(C), pages 475-481.
    16. Patel, Savankumar & Kundu, Sazal & Halder, Pobitra & Rickards, Lauren & Paz-Ferreiro, Jorge & Surapaneni, Aravind & Madapusi, Srinivasan & Shah, Kalpit, 2019. "Thermogravimetric Analysis of biosolids pyrolysis in the presence of mineral oxides," Renewable Energy, Elsevier, vol. 141(C), pages 707-716.
    17. Wang, Chengxin & Bi, Haobo & Lin, Qizhao & Jiang, Xuedan & Jiang, Chunlong, 2020. "Co-pyrolysis of sewage sludge and rice husk by TG–FTIR–MS: Pyrolysis behavior, kinetics, and condensable/non-condensable gases characteristics," Renewable Energy, Elsevier, vol. 160(C), pages 1048-1066.
    18. Liu, Zhongzhe & Hughes, Matthew & Tong, Yiran & Zhou, Jizhi & Kreutter, William & Lopez, Hugo Cortes & Singer, Simcha & Zitomer, Daniel & McNamara, Patrick, 2022. "Paper mill sludge biochar to enhance energy recovery from pyrolysis: A comprehensive evaluation and comparison," Energy, Elsevier, vol. 239(PA).
    19. Codignole Luz, Fàbio & Cordiner, Stefano & Manni, Alessandro & Mulone, Vincenzo & Rocco, Vittorio, 2018. "Biomass fast pyrolysis in a shaftless screw reactor: A 1-D numerical model," Energy, Elsevier, vol. 157(C), pages 792-805.
    20. Unyaphan, Siriwat & Tarnpradab, Thanyawan & Takahashi, Fumitake & Yoshikawa, Kunio, 2017. "Improvement of tar removal performance of oil scrubber by producing syngas microbubbles," Applied Energy, Elsevier, vol. 205(C), pages 802-812.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:165:y:2018:i:pa:p:720-730. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.