Development and Evaluation of a Prototype Self-Propelled Crop Sprayer for Agricultural Sustainability in Small Farms

In most Asian countries, farmers have smallholdings ranging from one to two hectares. The tractor-mounted boom sprayers cannot practically be used in small size farms with divided plots and complex terrain. To cope with these issues, a prototype self-propelled crop sprayer was developed, including a 20-hp engine, 300 L liquid tank, and hydraulically-controlled spray boom with eight hollow cone nozzles. The spray symmetry of the hollow cone nozzle was evaluated under four pressures (2.5, 3, 3.5, and 4 bar) in the laboratory. The operating parameters of the sprayer, such as forward speed (4, 6, and 8 km h −1 ), spray height (40, 55, and 70 cm), and pressure (3, 5, and 7 bar) were optimized by measuring three spray characteristics including droplet density, coverage percentage, and Volume Median Diameter (VMD) in the cotton field. The results revealed that the nozzle spray was symmetrical at 2.5 and 3 bar pressure as the R 2 value was higher than 0.96. The field test result showed that in all treatments, treatments T14 (6 km h −1 , 55 cm, 5 bar) and T22 (8 km h −1 , 55 cm, 3 bar) were suitable for spraying medium-to-low concentration solution (post-emergence herbicides and fungicides) and high concentration solution (insecticides and pre-emergence herbicides), respectively. The spray characteristics at treatments T14 and T22 were 64.7 droplets cm −2 , 26.7%, 230 µm, and 39 droplets cm −2 , 14.9%, and 219.8 µm respectively. The field efficiency of the sprayer was 61%. The spraying cost per unit area was 55–64% less compared to manual labor cost. In conclusion, a prototype self-propelled crop sprayer is an efficient and environment-friendly technology for small farms. Operating the sprayer at the optimal parameters also saves operational costs and time.