IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v10y2022i9p1468-d803811.html
   My bibliography  Save this article

Machinery Lean Manufacturing Tools for Improved Sustainability: The Mexican Maquiladora Industry Experience

Author

Listed:
  • Jorge Luis García Alcaraz

    (Department of Industrial Engineering, Autonomous University of Ciudad Juárez, Ciudad Juárez 32310, Mexico)

  • Adrián Salvador Morales García

    (Department of Electrical Engineering and Computer Sciences, Autonomous University of Ciudad Juárez, Ciudad Juárez 32310, Mexico)

  • José Roberto Díaz Reza

    (Department of Electrical Engineering and Computer Sciences, Autonomous University of Ciudad Juárez, Ciudad Juárez 32310, Mexico)

  • Julio Blanco Fernández

    (Department of Mechanical Engineering, University of La Rioja, 26004 Logroño, Spain)

  • Emilio Jiménez Macías

    (Department of Electric Engineering, University of La Rioja, 26006 Logroño, Spain)

  • Rita Puig i Vidal

    (Department of Computer Science and Industrial Engineering, University of Lleida, 08700 Igualada, Spain)

Abstract

This paper reports a structural equation model (SEM) to quantify the relationship between Lean Manufacturing (LM) tools associated with machinery and sustainability. The LM tools are independent variables and include Total Productive Maintenance (TPM), Jidoka, and overall equipment effectiveness (OEE), whereas dependent sustainability variables comprise environmental, social, and economic sustainability. The SEM proposes ten hypotheses, tested statistically using information from 239 responses to a questionnaire applied to the Mexican maquiladora industry and the Partial Least Squares (PLS) technique for quantifying relationships among variables. Additionally, we discuss conditional probabilities to explain how low and high levels of TPM, Jidoka, and OEE impact sustainability. Findings reveal that TPM, Jidoka, and OEE directly impact social, environmental, and economic sustainability, thus indicating that safe workplaces improve employee commitment, safety, delivery time, and morale.

Suggested Citation

  • Jorge Luis García Alcaraz & Adrián Salvador Morales García & José Roberto Díaz Reza & Julio Blanco Fernández & Emilio Jiménez Macías & Rita Puig i Vidal, 2022. "Machinery Lean Manufacturing Tools for Improved Sustainability: The Mexican Maquiladora Industry Experience," Mathematics, MDPI, vol. 10(9), pages 1-18, April.
    • Handle: RePEc:gam:jmathe:v:10:y:2022:i:9:p:1468-:d:803811
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/10/9/1468/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2227-7390/10/9/1468/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Maha Faisal Alsayegh & Rashidah Abdul Rahman & Saeid Homayoun, 2020. "Corporate Economic, Environmental, and Social Sustainability Performance Transformation through ESG Disclosure," Sustainability, MDPI, vol. 12(9), pages 1-20, May.
    2. José Roberto Díaz-Reza & Jorge Luis García-Alcaraz & Valeria Martínez-Loya & Julio Blanco-Fernández & Emilio Jiménez-Macías & Liliana Avelar-Sosa, 2016. "The Effect of SMED on Benefits Gained in Maquiladora Industry," Sustainability, MDPI, vol. 8(12), pages 1-18, November.
    3. Agata Malak-Rawlikowska & Edward Majewski & Adam Wąs & Svein Ole Borgen & Peter Csillag & Michele Donati & Richard Freeman & Viet Hoàng & Jean-Loup Lecoeur & Maria Cecilia Mancini & An Nguyen & Monia , 2019. "Measuring the Economic, Environmental, and Social Sustainability of Short Food Supply Chains," Sustainability, MDPI, vol. 11(15), pages 1-23, July.
    4. Kock, Ned, 2019. "Factor-based structural equation modeling with WarpPLS," Australasian marketing journal, Elsevier, vol. 27(1), pages 57-63.
    5. Panagiotis Marhavilas & Dimitrios Koulouriotis & Ioannis Nikolaou & Sotiria Tsotoulidou, 2018. "International Occupational Health and Safety Management-Systems Standards as a Frame for the Sustainability: Mapping the Territory," Sustainability, MDPI, vol. 10(10), pages 1-26, October.
    6. Liu, Conghu & Cai, Wei & Dinolov, Ognyan & Zhang, Cuixia & Rao, Weizhen & Jia, Shun & Li, Li & Chan, Felix T.S., 2018. "Emergy based sustainability evaluation of remanufacturing machining systems," Energy, Elsevier, vol. 150(C), pages 670-680.
    7. Dhahri, Sabrine & Slimani, Sana & Omri, Anis, 2021. "Behavioral entrepreneurship for achieving the sustainable development goals," Technological Forecasting and Social Change, Elsevier, vol. 165(C).
    8. Sarkar, Apurbo & Azim, Jony Abdul & Asif, Abdullah Al & Qian, Lu & Peau, Anamika Kor, 2021. "Structural equation modeling for indicators of sustainable agriculture: Prospective of a developing country’s agriculture," Land Use Policy, Elsevier, vol. 109(C).
    9. Jorge Luis García-Alcaraz & Francisco Javier Flor-Montalvo & Liliana Avelar-Sosa & Cuauhtémoc Sánchez-Ramírez & Emilio Jiménez-Macías, 2019. "Human Resource Abilities and Skills in TQM for Sustainable Enterprises," Sustainability, MDPI, vol. 11(22), pages 1-22, November.
    10. Farris, Jennifer A. & Van Aken, Eileen M. & Doolen, Toni L. & Worley, June, 2009. "Critical success factors for human resource outcomes in Kaizen events: An empirical study," International Journal of Production Economics, Elsevier, vol. 117(1), pages 42-65, January.
    11. Ringgy Masuin & Yusuf Latief & T. Yuri Zagloel, 2020. "Development of integration risk on integrated management system in order to increase organisational performance of construction company," International Journal of Project Organisation and Management, Inderscience Enterprises Ltd, vol. 12(2), pages 164-177.
    12. Anasuya K Lingappa & Krithi Kiran K & Asish Oommen Mathew, 2020. "Safety training transfer in chemical manufacturing: The role of personality traits and learning motivation," Cogent Business & Management, Taylor & Francis Journals, vol. 7(1), pages 1835335-183, January.
    13. Anil S. Badiger & R. Gandhinathan, 2008. "A proposal: evaluation of OEE and impact of six big losses on equipment earning capacity," International Journal of Process Management and Benchmarking, Inderscience Enterprises Ltd, vol. 2(3), pages 234-248.
    14. Shamsheer Haq & Ismet Boz, 2020. "Measuring environmental, economic, and social sustainability index of tea farms in Rize Province, Turkey," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 22(3), pages 2545-2567, March.
    15. Poorya Ghafoorpoor Yazdi & Aydin Azizi & Majid Hashemipour, 2018. "An Empirical Investigation of the Relationship between Overall Equipment Efficiency (OEE) and Manufacturing Sustainability in Industry 4.0 with Time Study Approach," Sustainability, MDPI, vol. 10(9), pages 1-28, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Anouar Hallioui & Brahim Herrou & Polinpapilinho F. Katina & Ricardo S. Santos & Ona Egbue & Małgorzata Jasiulewicz-Kaczmarek & Jose Miguel Soares & Pedro Carmona Marques, 2023. "A Review of Sustainable Total Productive Maintenance (STPM)," Sustainability, MDPI, vol. 15(16), pages 1-30, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jorge Luis García Alcaraz & Flor Adriana Martínez Hernández & Jesús Everardo Olguín Tiznado & Arturo Realyvásquez Vargas & Emilio Jiménez Macías & Carlos Javierre Lardies, 2021. "Effect of Quality Lean Manufacturing Tools on Commercial Benefits Gained by Mexican Maquiladoras," Mathematics, MDPI, vol. 9(9), pages 1-15, April.
    2. Jorge Luis García-Alcaraz & José Roberto Díaz Reza & Cuauhtémoc Sánchez Ramírez & Jorge Limón Romero & Emilio Jiménez Macías & Carlos Javierre Lardies & Manuel Arnoldo Rodríguez Medina, 2021. "Lean Manufacturing Tools Applied to Material Flow and Their Impact on Economic Sustainability," Sustainability, MDPI, vol. 13(19), pages 1-18, September.
    3. Lucian Ispas & Costel Mironeasa & Alessandro Silvestri, 2023. "Risk-Based Approach in the Implementation of Integrated Management Systems: A Systematic Literature Review," Sustainability, MDPI, vol. 15(13), pages 1-22, June.
    4. Jorge Luis García Alcaraz & José Roberto Díaz Reza & Karina Cecilia Arredondo Soto & Guadalupe Hernández Escobedo & Ari Happonen & Rita Puig I Vidal & Emilio Jiménez Macías, 2022. "Effect of Green Supply Chain Management Practices on Environmental Performance: Case of Mexican Manufacturing Companies," Mathematics, MDPI, vol. 10(11), pages 1-19, May.
    5. Corina Graziella Bâtcă-Dumitru & Cleopatra Șendroiu & Lavinia Denisia Cuc, 2023. "A new challenge in the risk management: sustainability risks," Journal of Financial Studies, Institute of Financial Studies, vol. 15(8), pages 13-28, December.
    6. M. A. Hannan & M. S. Abd Rahman & Ali Q. Al-Shetwi & R. A. Begum & Pin Jern Ker & M. Mansor & M. S. Mia & M. J. Hossain & Z. Y. Dong & T. M. I. Mahlia, 2022. "Impact Assessment of COVID-19 Severity on Environment, Economy and Society towards Affecting Sustainable Development Goals," Sustainability, MDPI, vol. 14(23), pages 1-23, November.
    7. Anna Horzela & Jakub Semrau, 2021. "Using Tools to Improve Logistics and Production Processes in a Selected Construction Company," European Research Studies Journal, European Research Studies Journal, vol. 0(Special 1), pages 1211-1232.
    8. Carlos Durán Gabela & Bernardo Trejos & Pablo Lamiño Jaramillo & Amy Boren-Alpízar, 2022. "Sustainable Agriculture: Relationship between Knowledge and Attitude among University Students," Sustainability, MDPI, vol. 14(23), pages 1-11, November.
    9. Antonino Galati & Giuseppina Migliore & Alkis Thrassou & Giorgio Schifani & Giuseppina Rizzo & Nino Adamashvili & Maria Crescimanno, 2023. "Consumers’ Willingness to Pay for Agri-Food Products Delivered with Electric Vehicles in the Short Supply Chains," FIIB Business Review, , vol. 12(2), pages 193-207, June.
    10. Ferreira, Joao J. & Fernandes, Cristina I. & Veiga, Pedro Mota & Caputo, Andrea, 2022. "The interactions of entrepreneurial attitudes, abilities and aspirations in the (twin) environmental and digital transitions? A dynamic panel data approach," Technology in Society, Elsevier, vol. 71(C).
    11. Rashidah Abdul Rahman & Maha Faisal Alsayegh, 2021. "Determinants of Corporate Environment, Social and Governance (ESG) Reporting among Asian Firms," JRFM, MDPI, vol. 14(4), pages 1-13, April.
    12. Behl, Abhishek & Gaur, Jighyasu & Pereira, Vijay & Yadav, Rambalak & Laker, Benjamin, 2022. "Role of big data analytics capabilities to improve sustainable competitive advantage of MSME service firms during COVID-19 – A multi-theoretical approach," Journal of Business Research, Elsevier, vol. 148(C), pages 378-389.
    13. Alexandra Doernberg & Annette Piorr & Ingo Zasada & Dirk Wascher & Ulrich Schmutz, 2022. "Sustainability assessment of short food supply chains (SFSC): developing and testing a rapid assessment tool in one African and three European city regions," Agriculture and Human Values, Springer;The Agriculture, Food, & Human Values Society (AFHVS), vol. 39(3), pages 885-904, September.
    14. Dmitry A. Ruban & Natalia N. Yashalova, 2022. "Pro-environmental behavior prescribed by top companies of the world," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(6), pages 7918-7935, June.
    15. Behl, Abhishek & Jayawardena, Nirma & Ishizaka, Alessio & Gupta, Manish & Shankar, Amit, 2022. "Gamification and gigification: A multidimensional theoretical approach," Journal of Business Research, Elsevier, vol. 139(C), pages 1378-1393.
    16. Selene Ollani & Cristiana Peano & Francesco Sottile, 2024. "Recent Innovations on the Reuse of Almond and Hazelnut By-Products: A Review," Sustainability, MDPI, vol. 16(6), pages 1-33, March.
    17. Umut Ünal & Rıfgı Buğra Bağcı & Mertcan Taşçıoğlu, 2024. "The perfect combination to win the competition: Bringing sustainability and customer experience together," Business Strategy and the Environment, Wiley Blackwell, vol. 33(5), pages 4806-4824, July.
    18. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Che, Zichang & Qiu, Ziyang & Yuan, Yuxing & Li, Yingnan & Du, Tao & Song, Yanli & Fang, Xin, 2022. "Cost-benefit assessment of manufacturing system using comprehensive value flow analysis," Applied Energy, Elsevier, vol. 310(C).
    19. Hong, Paul & Jagani, Sandeep & Kim, Jinhwan & Youn, Sun Hee, 2019. "Managing sustainability orientation: An empirical investigation of manufacturing firms," International Journal of Production Economics, Elsevier, vol. 211(C), pages 71-81.
    20. Nuno Baptista & Helena Alves & Nelson Matos, 2022. "Scoping Challenges and Opportunities Presented by COVID-19 for the Development of Sustainable Short Food Supply Chains," Sustainability, MDPI, vol. 14(21), pages 1-22, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:10:y:2022:i:9:p:1468-:d:803811. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.