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Energy and Exergy Analysis of Different Exhaust Waste Heat Recovery Systems for Natural Gas Engine Based on ORC

Author

Listed:
  • Guillermo Valencia

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

  • Armando Fontalvo

    (Research School of Electrical, Mechanical and Material Engineering, The Australian National University, ACT 2600, Australia)

  • Yulineth Cárdenas

    (Departamento de Energía, Universidad de la Costa, Barranquilla 080002, Colombia)

  • Jorge Duarte

    (Programa de Ingeniería Mecánica, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia, Barranquilla 080007, Colombia)

  • Cesar Isaza

    (Programa de Ingeniería Mecánica, Universidad Pontificia Bolivariana, Medellín 050004, Colombia)

Abstract

Waste heat recovery (WHR) from exhaust gases in natural gas engines improves the overall conversion efficiency. The organic Rankine cycle (ORC) has emerged as a promising technology to convert medium and low-grade waste heat into mechanical power and electricity. This paper presents the energy and exergy analyses of three ORC–WHR configurations that use a coupling thermal oil circuit. A simple ORC (SORC), an ORC with a recuperator (RORC), and an ORC with double-pressure (DORC) configuration are considered; cyclohexane, toluene, and acetone are simulated as ORC working fluids. Energy and exergy thermodynamic balances are employed to evaluate each configuration performance, while the available exhaust thermal energy variation under different engine loads is determined through an experimentally validated mathematical model. In addition, the effect of evaporating pressure on the net power output, thermal efficiency increase, specific fuel consumption, overall energy conversion efficiency, and exergy destruction is also investigated. The comparative analysis of natural gas engine performance indicators integrated with ORC configurations present evidence that RORC with toluene improves the operational performance by achieving a net power output of 146.25 kW, an overall conversion efficiency of 11.58%, an ORC thermal efficiency of 28.4%, and a specific fuel consumption reduction of 7.67% at a 1482 rpm engine speed, a 120.2 L/min natural gas flow, 1.784 lambda, and 1758.77 kW of mechanical engine power.

Suggested Citation

  • Guillermo Valencia & Armando Fontalvo & Yulineth Cárdenas & Jorge Duarte & Cesar Isaza, 2019. "Energy and Exergy Analysis of Different Exhaust Waste Heat Recovery Systems for Natural Gas Engine Based on ORC," Energies, MDPI, vol. 12(12), pages 1-22, June.
    • Handle: RePEc:gam:jeners:v:12:y:2019:i:12:p:2378-:d:241606
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    References listed on IDEAS

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    Cited by:

    1. Andrea De Pascale, 2021. "Organic Rankine Cycle for Energy Recovery System," Energies, MDPI, vol. 14(17), pages 1-3, August.
    2. Guillermo Valencia Ochoa & Jhan Piero Rojas & Jorge Duarte Forero, 2020. "Advance Exergo-Economic Analysis of a Waste Heat Recovery System Using ORC for a Bottoming Natural Gas Engine," Energies, MDPI, vol. 13(1), pages 1-18, January.
    3. Miguel Romero Di Biasi & Guillermo Eliecer Valencia & Luis Guillermo Obregon, 2019. "A New Educational Thermodynamic Software to Promote Critical Thinking in Youth Engineering Students," Sustainability, MDPI, vol. 12(1), pages 1-17, December.
    4. Michel Feidt & Monica Costea & Renaud Feidt & Quentin Danel & Christelle Périlhon, 2020. "New Criteria to Characterize the Waste Heat Recovery," Energies, MDPI, vol. 13(4), pages 1-15, February.
    5. Dettù, Federico & Pozzato, Gabriele & Rizzo, Denise M. & Onori, Simona, 2021. "Exergy-based modeling framework for hybrid and electric ground vehicles," Applied Energy, Elsevier, vol. 300(C).
    6. Zhen Tian & Yingying Yue & Yuan Zhang & Bo Gu & Wenzhong Gao, 2020. "Multi-Objective Thermo-Economic Optimization of a Combined Organic Rankine Cycle (ORC) System Based on Waste Heat of Dual Fuel Marine Engine and LNG Cold Energy Recovery," Energies, MDPI, vol. 13(6), pages 1-23, March.
    7. Li, Jian & Peng, Xiayao & Yang, Zhen & Hu, Shuozhuo & Duan, Yuanyuan, 2022. "Design, improvements and applications of dual-pressure evaporation organic Rankine cycles: A review," Applied Energy, Elsevier, vol. 311(C).
    8. Adriano da S. Marques & Monica Carvalho & Álvaro A. V. Ochoa & Ronelly J. Souza & Carlos A. C. dos Santos, 2020. "Exergoeconomic Assessment of a Compact Electricity-Cooling Cogeneration Unit," Energies, MDPI, vol. 13(20), pages 1-18, October.
    9. Yıldız Koç, 2019. "Parametric Optimisation of an ORC in a Wood Chipboard Production Facility to Recover Waste Heat Produced from the Drying and Steam Production Process," Energies, MDPI, vol. 12(19), pages 1-22, September.
    10. Aldair Benavides Gamero & Josué Camargo Vanegas & Jorge Duarte Forero & Guillermo Valencia Ochoa & Rafael Diaz Herazo, 2023. "Advanced Exergo-Environmental Assessments of an Organic Rankine Cycle as Waste Heat Recovery System from a Natural Gas Engine," Energies, MDPI, vol. 16(7), pages 1-29, March.
    11. Antonio Mariani & Biagio Morrone & Davide Laiso & Maria Vittoria Prati & Andrea Unich, 2022. "Waste Heat Recovery in a Compression Ignition Engine for Marine Application Using a Rankine Cycle Operating with an Innovative Organic Working Fluid," Energies, MDPI, vol. 15(21), pages 1-18, October.
    12. Guillermo Valencia Ochoa & Javier Cárdenas Gutierrez & Jorge Duarte Forero, 2020. "Exergy, Economic, and Life-Cycle Assessment of ORC System for Waste Heat Recovery in a Natural Gas Internal Combustion Engine," Resources, MDPI, vol. 9(1), pages 1-23, January.
    13. Meriño Stand, L. & Valencia Ochoa, G. & Duarte Forero, J., 2021. "Energy and exergy assessment of a combined supercritical Brayton cycle-orc hybrid system using solar radiation and coconut shell biomass as energy source," Renewable Energy, Elsevier, vol. 175(C), pages 119-142.
    14. Guillermo Valencia Ochoa & Carlos Acevedo Peñaloza & Jorge Duarte Forero, 2019. "Thermo-Economic Assessment of a Gas Microturbine-Absorption Chiller Trigeneration System under Different Compressor Inlet Air Temperatures," Energies, MDPI, vol. 12(24), pages 1-18, December.
    15. Francesco Madaro & Iman Mehdipour & Antonio Caricato & Francesco Guido & Francesco Rizzi & Antonio Paolo Carlucci & Massimo De Vittorio, 2020. "Available Energy in Cars’ Exhaust System for IoT Remote Exhaust Gas Sensor and Piezoelectric Harvesting," Energies, MDPI, vol. 13(16), pages 1-15, August.
    16. Daniel Słyś & Kamil Pochwat & Dorian Czarniecki, 2020. "An Analysis of Waste Heat Recovery from Wastewater on Livestock and Agriculture Farms," Resources, MDPI, vol. 9(1), pages 1-19, January.
    17. Antonio Mariani & Maria Laura Mastellone & Biagio Morrone & Maria Vittoria Prati & Andrea Unich, 2020. "An Organic Rankine Cycle Bottoming a Diesel Engine Powered Passenger Car," Energies, MDPI, vol. 13(2), pages 1-16, January.
    18. Beichuan Hong & Varun Venkataraman & Andreas Cronhjort, 2021. "Numerical Analysis of Engine Exhaust Flow Parameters for Resolving Pre-Turbine Pulsating Flow Enthalpy and Exergy," Energies, MDPI, vol. 14(19), pages 1-24, September.
    19. Tian-Tian Li & Yun-Ze Li & Zhuang-Zhuang Zhai & En-Hui Li & Tong Li, 2019. "Energy-Saving Strategies and their Energy Analysis and Exergy Analysis for In Situ Thermal Remediation System of Polluted-Soil," Energies, MDPI, vol. 12(20), pages 1-28, October.
    20. Guillermo Valencia Ochoa & Carlos Acevedo Peñaloza & Jorge Duarte Forero, 2019. "Thermoeconomic Optimization with PSO Algorithm of Waste Heat Recovery Systems Based on Organic Rankine Cycle System for a Natural Gas Engine," Energies, MDPI, vol. 12(21), pages 1-21, October.
    21. Lisa Branchini & Andrea De Pascale & Francesco Melino & Noemi Torricelli, 2020. "Optimum Organic Rankine Cycle Design for the Application in a CHP Unit Feeding a District Heating Network," Energies, MDPI, vol. 13(6), pages 1-22, March.

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