IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v147y2018icp337-350.html
   My bibliography  Save this article

Alkanes based two-stage expansion with interheating Organic Rankine cycle for multi-waste heat recovery of truck diesel engine

Author

Listed:
  • Liu, Peng
  • Shu, Gequn
  • Tian, Hua
  • Wang, Xuan
  • Yu, Zhigang

Abstract

The environment issue combined with the rising of crude oil price has attracted more attention in waste heat recovery of diesel engine. The Organic Rankine cycle (ORC) offers a good solution to utilize multi-grade waste heats of diesel engine. Conventional multi-source ORC systems are too complex for vehicle application. This paper proposed a two-stage expansion with interheating organic Rankine cycle (ORC) system using alkanes as working fluids, in order to recover multi-waste heats (exhaust gas, EGR gas and engine coolant) with simple system configuration and solve the problem of overlarge expansion ratio of alkanes. Thermodynamic models based on first and second thermodynamic law are established. A correlation was proposed to estimate the optimum intermediate pressure to achieve maximum net power output. System performance comparison among alkanes shows that cyclic alkanes are superior to linear alkanes regarding net power output, thermal efficiency and exergy losses although they are weaker in recovering heat from engine coolant. Compared with the conventional preheating-regenerative ORC system, the proposed system can recover waste heat of exhaust gas (100%) and EGR gas (71.8%) more efficiently and generate 6.7% more output power, and it is more compact in terms of heat exchangers size, pump volumes and turbine structure.

Suggested Citation

  • Liu, Peng & Shu, Gequn & Tian, Hua & Wang, Xuan & Yu, Zhigang, 2018. "Alkanes based two-stage expansion with interheating Organic Rankine cycle for multi-waste heat recovery of truck diesel engine," Energy, Elsevier, vol. 147(C), pages 337-350.
    • Handle: RePEc:eee:energy:v:147:y:2018:i:c:p:337-350
    DOI: 10.1016/j.energy.2017.12.109
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217321527
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.12.109?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Enhua & Yu, Zhibin & Zhang, Hongguang & Yang, Fubin, 2017. "A regenerative supercritical-subcritical dual-loop organic Rankine cycle system for energy recovery from the waste heat of internal combustion engines," Applied Energy, Elsevier, vol. 190(C), pages 574-590.
    2. Kim, Young Min & Shin, Dong Gil & Kim, Chang Gi & Cho, Gyu Baek, 2016. "Single-loop organic Rankine cycles for engine waste heat recovery using both low- and high-temperature heat sources," Energy, Elsevier, vol. 96(C), pages 482-494.
    3. Shu, Gequn & Zhao, Mingru & Tian, Hua & Huo, Yongzhan & Zhu, Weijie, 2016. "Experimental comparison of R123 and R245fa as working fluids for waste heat recovery from heavy-duty diesel engine," Energy, Elsevier, vol. 115(P1), pages 756-769.
    4. Lion, Simone & Michos, Constantine N. & Vlaskos, Ioannis & Rouaud, Cedric & Taccani, Rodolfo, 2017. "A review of waste heat recovery and Organic Rankine Cycles (ORC) in on-off highway vehicle Heavy Duty Diesel Engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 691-708.
    5. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    6. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    7. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    8. Sarkar, Jahar, 2015. "Analyses and optimization of a supercritical N2O Rankine cycle for low-grade heat conversion," Energy, Elsevier, vol. 81(C), pages 344-351.
    9. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    10. Fernández, F.J. & Prieto, M.M. & Suárez, I., 2011. "Thermodynamic analysis of high-temperature regenerative organic Rankine cycles using siloxanes as working fluids," Energy, Elsevier, vol. 36(8), pages 5239-5249.
    11. Sarkar, Jahar, 2018. "Generalized pinch point design method of subcritical-supercritical organic Rankine cycle for maximum heat recovery," Energy, Elsevier, vol. 143(C), pages 141-150.
    12. Shu, Gequn & Shi, Lingfeng & Tian, Hua & Deng, Shuai & Li, Xiaoya & Chang, Liwen, 2017. "Configurations selection maps of CO2-based transcritical Rankine cycle (CTRC) for thermal energy management of engine waste heat," Applied Energy, Elsevier, vol. 186(P3), pages 423-435.
    13. Costall, A.W. & Gonzalez Hernandez, A. & Newton, P.J. & Martinez-Botas, R.F., 2015. "Design methodology for radial turbo expanders in mobile organic Rankine cycle applications," Applied Energy, Elsevier, vol. 157(C), pages 729-743.
    14. Tian, Hua & Shu, Gequn & Wei, Haiqiao & Liang, Xingyu & Liu, Lina, 2012. "Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE)," Energy, Elsevier, vol. 47(1), pages 125-136.
    15. Chacartegui, R. & Sánchez, D. & Muñoz, J.M. & Sánchez, T., 2009. "Alternative ORC bottoming cycles FOR combined cycle power plants," Applied Energy, Elsevier, vol. 86(10), pages 2162-2170, October.
    16. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    17. Siddiqi, M. Aslam & Atakan, Burak, 2012. "Alkanes as fluids in Rankine cycles in comparison to water, benzene and toluene," Energy, Elsevier, vol. 45(1), pages 256-263.
    18. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    19. Chen, Huijuan & Goswami, D. Yogi & Stefanakos, Elias K., 2010. "A review of thermodynamic cycles and working fluids for the conversion of low-grade heat," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(9), pages 3059-3067, December.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    2. Dariusz Butrymowicz & Kamil Śmierciew & Jarosław Karwacki & Aleksandra Borsukiewicz & Jerzy Gagan, 2022. "Experimental Investigations of Flow Boiling Heat Transfer under Near-Critical Pressure for Selected Working Fluids," Sustainability, MDPI, vol. 14(21), pages 1-16, October.
    3. Fanxiao, Meng & Enhua, Wang & Bo, Zhang, 2021. "Possibility of optimal efficiency prediction of an organic Rankine cycle based on molecular property method for high-temperature exhaust gases," Energy, Elsevier, vol. 222(C).
    4. Guillermo Valencia & Armando Fontalvo & Yulineth Cárdenas & Jorge Duarte & Cesar Isaza, 2019. "Energy and Exergy Analysis of Different Exhaust Waste Heat Recovery Systems for Natural Gas Engine Based on ORC," Energies, MDPI, vol. 12(12), pages 1-22, June.
    5. Liu, Peng & Yang, Tianyan & Zheng, Hongbin & Huang, Xiang & Wang, Xuan & Qiu, Tian & Ding, Shuiting, 2024. "Thermodynamic analysis of power generation thermal management system for heat and cold exergy utilization from liquid hydrogen-fueled turbojet engine," Applied Energy, Elsevier, vol. 365(C).
    6. Liao, Gaoliang & E, Jiaqiang & Zhang, Feng & Chen, Jingwei & Leng, Erwei, 2020. "Advanced exergy analysis for Organic Rankine Cycle-based layout to recover waste heat of flue gas," Applied Energy, Elsevier, vol. 266(C).
    7. Liu, Peng & Shu, Gequn & Tian, Hua, 2019. "How to approach optimal practical Organic Rankine cycle (OP-ORC) by configuration modification for diesel engine waste heat recovery," Energy, Elsevier, vol. 174(C), pages 543-552.
    8. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    9. Ping, Xu & Yao, Baofeng & Zhang, Hongguang & Yang, Fubin, 2021. "Thermodynamic analysis and high-dimensional evolutionary many-objective optimization of dual loop organic Rankine cycle (DORC) for CNG engine waste heat recovery," Energy, Elsevier, vol. 236(C).
    10. Zhou, Jianzhao & Chu, Yin Ting & Ren, Jingzheng & Shen, Weifeng & He, Chang, 2023. "Integrating machine learning and mathematical programming for efficient optimization of operating conditions in organic Rankine cycle (ORC) based combined systems," Energy, Elsevier, vol. 281(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Peng & Shu, Gequn & Tian, Hua, 2019. "How to approach optimal practical Organic Rankine cycle (OP-ORC) by configuration modification for diesel engine waste heat recovery," Energy, Elsevier, vol. 174(C), pages 543-552.
    2. Alklaibi, A.M. & Lior, N., 2021. "Waste heat utilization from internal combustion engines for power augmentation and refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    3. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    4. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    5. Panesar, Angad Singh, 2016. "An innovative organic Rankine cycle approach for high temperature applications," Energy, Elsevier, vol. 115(P2), pages 1436-1450.
    6. Zhu, Sipeng & Deng, Kangyao & Qu, Shuan, 2013. "Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery," Energy, Elsevier, vol. 58(C), pages 448-457.
    7. Shu, Gequn & Gao, Yuanyuan & Tian, Hua & Wei, Haiqiao & Liang, Xingyu, 2014. "Study of mixtures based on hydrocarbons used in ORC (Organic Rankine Cycle) for engine waste heat recovery," Energy, Elsevier, vol. 74(C), pages 428-438.
    8. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    9. Uusitalo, Antti & Honkatukia, Juha & Turunen-Saaresti, Teemu, 2017. "Evaluation of a small-scale waste heat recovery organic Rankine cycle," Applied Energy, Elsevier, vol. 192(C), pages 146-158.
    10. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    11. Zhou, Feng & Joshi, Shailesh N. & Rhote-Vaney, Raphael & Dede, Ercan M., 2017. "A review and future application of Rankine Cycle to passenger vehicles for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1008-1021.
    12. Li, Tailu & Zhu, Jialing & Hu, Kaiyong & Kang, Zhenhua & Zhang, Wei, 2014. "Implementation of PDORC (parallel double-evaporator organic Rankine cycle) to enhance power output in oilfield," Energy, Elsevier, vol. 68(C), pages 680-687.
    13. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    14. Zhang, Tao & Ma, Junhua & Zhou, Yanglin & Wang, Yongzhen & Chen, Qifang & Li, Xiaoping & Liu, Liuchen, 2021. "Thermo-economic analysis and optimization of ICE-ORC systems based on a splitter regulation," Energy, Elsevier, vol. 226(C).
    15. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    16. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    17. Guillermo Valencia & Armando Fontalvo & Yulineth Cárdenas & Jorge Duarte & Cesar Isaza, 2019. "Energy and Exergy Analysis of Different Exhaust Waste Heat Recovery Systems for Natural Gas Engine Based on ORC," Energies, MDPI, vol. 12(12), pages 1-22, June.
    18. Shi, Lingfeng & Shu, Gequn & Tian, Hua & Chen, Tianyu & Liu, Peng & Li, Ligeng, 2019. "Dynamic tests of CO2-Based waste heat recovery system with preheating process," Energy, Elsevier, vol. 171(C), pages 270-283.
    19. Yılmaz, Alper, 2015. "Transcritical organic Rankine vapor compression refrigeration system for intercity bus air-conditioning using engine exhaust heat," Energy, Elsevier, vol. 82(C), pages 1047-1056.
    20. Kamyar Darvish & Mehdi A. Ehyaei & Farideh Atabi & Marc A. Rosen, 2015. "Selection of Optimum Working Fluid for Organic Rankine Cycles by Exergy and Exergy-Economic Analyses," Sustainability, MDPI, vol. 7(11), pages 1-22, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:147:y:2018:i:c:p:337-350. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.