IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v266y2020ics0306261920304037.html
   My bibliography  Save this article

Advanced exergy analysis for Organic Rankine Cycle-based layout to recover waste heat of flue gas

Author

Listed:
  • Liao, Gaoliang
  • E, Jiaqiang
  • Zhang, Feng
  • Chen, Jingwei
  • Leng, Erwei

Abstract

Utilization of waste heat in processes of coal-fired plant has been taken into account as the most promising technology to improve thermodynamic performance. This paper proposes and investigates alternative Orangic Rankine Cycle (ORC) based combined systems for recovering moderate-to-low temperature waste heat of flue gas based on energy and exergy analysis. Advanced exergy analysis, splitting the exergy destruction into endogenous/exogenous and avoidable/unadvoidable parts, is applied to reveal more detailed information about components inefficiency on each other and real potential of optimized system for improvement. The results show that the optimal compression ratio for Simple Supercritical Carbone Dioxide ORC (S-sCO2-ORC) and Regeneration Simple Supercritical Carbone Dioxide ORC (RS-sCO2-ORC) systems is respectively 1.8 and 2.2. Compared with ORC-based sCO2 systems, ORC-ORC system considering heptane/R601a as working fluids yields the highest thermal and exergy efficiencies of 16.37% and 45.54%, respectively. Based on the advanced exergy analysis, the endogenous exergy rate is higher than exogenous exergy in all the system components. The exogenous exergy rate of Condenser 1 pertains to the same magnitude order as that of high-temperature heat exchanger, far more than other components in the system. Due to the high value of endogenous-avoidable part in Turbine 1 and Condenser 1, technical modifications of these two components could improve efficiency of the ORC-ORC system. In this current work, 25.65% of the overall exergy destruction can be avoided.

Suggested Citation

  • Liao, Gaoliang & E, Jiaqiang & Zhang, Feng & Chen, Jingwei & Leng, Erwei, 2020. "Advanced exergy analysis for Organic Rankine Cycle-based layout to recover waste heat of flue gas," Applied Energy, Elsevier, vol. 266(C).
  • Handle: RePEc:eee:appene:v:266:y:2020:i:c:s0306261920304037
    DOI: 10.1016/j.apenergy.2020.114891
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261920304037
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2020.114891?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Enhua & Yu, Zhibin & Zhang, Hongguang & Yang, Fubin, 2017. "A regenerative supercritical-subcritical dual-loop organic Rankine cycle system for energy recovery from the waste heat of internal combustion engines," Applied Energy, Elsevier, vol. 190(C), pages 574-590.
    2. Badr, O. & Probert, S.D. & O'Callaghan, P.W., 1985. "Selecting a working fluid for a Rankine-cycle engine," Applied Energy, Elsevier, vol. 21(1), pages 1-42.
    3. Mohammadi, Z. & Fallah, M. & Mahmoudi, S.M. Seyed, 2019. "Advanced exergy analysis of recompression supercritical CO2 cycle," Energy, Elsevier, vol. 178(C), pages 631-643.
    4. Morosuk, Tatiana & Tsatsaronis, George, 2019. "Advanced exergy-based methods used to understand and improve energy-conversion systems," Energy, Elsevier, vol. 169(C), pages 238-246.
    5. Lion, Simone & Michos, Constantine N. & Vlaskos, Ioannis & Rouaud, Cedric & Taccani, Rodolfo, 2017. "A review of waste heat recovery and Organic Rankine Cycles (ORC) in on-off highway vehicle Heavy Duty Diesel Engine applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 691-708.
    6. Jiaqiang, E. & Zuo, Wei & Liu, Xueling & Peng, Qingguo & Deng, Yuanwang & Zhu, Hao, 2016. "Effects of inlet pressure on wall temperature and exergy efficiency of the micro-cylindrical combustor with a step," Applied Energy, Elsevier, vol. 175(C), pages 337-345.
    7. Liu, Peng & Shu, Gequn & Tian, Hua & Wang, Xuan & Yu, Zhigang, 2018. "Alkanes based two-stage expansion with interheating Organic Rankine cycle for multi-waste heat recovery of truck diesel engine," Energy, Elsevier, vol. 147(C), pages 337-350.
    8. Xu, Shisen & Ren, Yongqiang & Wang, Baomin & Xu, Yue & Chen, Liang & Wang, Xiaolong & Xiao, Tiancun, 2014. "Development of a novel 2-stage entrained flow coal dry powder gasifier," Applied Energy, Elsevier, vol. 113(C), pages 318-323.
    9. Kim, Min Seok & Ahn, Yoonhan & Kim, Beomjoo & Lee, Jeong Ik, 2016. "Study on the supercritical CO2 power cycles for landfill gas firing gas turbine bottoming cycle," Energy, Elsevier, vol. 111(C), pages 893-909.
    10. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    11. Thanganadar, Dhinesh & Asfand, Faisal & Patchigolla, Kumar, 2019. "Thermal performance and economic analysis of supercritical Carbon Dioxide cycles in combined cycle power plant," Applied Energy, Elsevier, vol. 255(C).
    12. Walnum, Harald Taxt & Nekså, Petter & Nord, Lars O. & Andresen, Trond, 2013. "Modelling and simulation of CO2 (carbon dioxide) bottoming cycles for offshore oil and gas installations at design and off-design conditions," Energy, Elsevier, vol. 59(C), pages 513-520.
    13. Yari, M. & Mehr, A.S. & Zare, V. & Mahmoudi, S.M.S. & Rosen, M.A., 2015. "Exergoeconomic comparison of TLC (trilateral Rankine cycle), ORC (organic Rankine cycle) and Kalina cycle using a low grade heat source," Energy, Elsevier, vol. 83(C), pages 712-722.
    14. Shu, Gequn & Li, Xiaoning & Tian, Hua & Liang, Xingyu & Wei, Haiqiao & Wang, Xu, 2014. "Alkanes as working fluids for high-temperature exhaust heat recovery of diesel engine using organic Rankine cycle," Applied Energy, Elsevier, vol. 119(C), pages 204-217.
    15. Padilla, Ricardo Vasquez & Soo Too, Yen Chean & Benito, Regano & Stein, Wes, 2015. "Exergetic analysis of supercritical CO2 Brayton cycles integrated with solar central receivers," Applied Energy, Elsevier, vol. 148(C), pages 348-365.
    16. Ahn, Yoonhan & Lee, Jekyoung & Kim, Seong Gu & Lee, Jeong Ik & Cha, Jae Eun & Lee, Si-Woo, 2015. "Design consideration of supercritical CO2 power cycle integral experiment loop," Energy, Elsevier, vol. 86(C), pages 115-127.
    17. Uusitalo, Antti & Honkatukia, Juha & Turunen-Saaresti, Teemu, 2017. "Evaluation of a small-scale waste heat recovery organic Rankine cycle," Applied Energy, Elsevier, vol. 192(C), pages 146-158.
    18. Liu, Qiang & Shen, Aijing & Duan, Yuanyuan, 2015. "Parametric optimization and performance analyses of geothermal organic Rankine cycles using R600a/R601a mixtures as working fluids," Applied Energy, Elsevier, vol. 148(C), pages 410-420.
    19. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    20. Wang, Fu & Zhao, Jun & Zhang, Houcheng & Miao, He & Zhao, Jiapei & Wang, Jiatang & Yuan, Jinliang & Yan, Jinyue, 2018. "Efficiency evaluation of a coal-fired power plant integrated with chilled ammonia process using an absorption refrigerator," Applied Energy, Elsevier, vol. 230(C), pages 267-276.
    21. Kim, Sunjin & Cho, Yeonjoo & Kim, Min Soo & Kim, Minsung, 2018. "Characteristics and optimization of supercritical CO2 recompression power cycle and the influence of pinch point temperature difference of recuperators," Energy, Elsevier, vol. 147(C), pages 1216-1226.
    22. Li, Hailong & Dong, Beibei & Yu, Zhixin & Yan, Jinyue & Zhu, Kai, 2019. "Thermo-physical properties of CO2 mixtures and their impacts on CO2 capture, transport and storage: Progress since 2011," Applied Energy, Elsevier, vol. 255(C).
    23. Kelly, S. & Tsatsaronis, G. & Morosuk, T., 2009. "Advanced exergetic analysis: Approaches for splitting the exergy destruction into endogenous and exogenous parts," Energy, Elsevier, vol. 34(3), pages 384-391.
    24. Larsen, Ulrik & Pierobon, Leonardo & Haglind, Fredrik & Gabrielii, Cecilia, 2013. "Design and optimisation of organic Rankine cycles for waste heat recovery in marine applications using the principles of natural selection," Energy, Elsevier, vol. 55(C), pages 803-812.
    25. Morosuk, Tatiana & Tsatsaronis, George, 2008. "A new approach to the exergy analysis of absorption refrigeration machines," Energy, Elsevier, vol. 33(6), pages 890-907.
    26. Mecheri, Mounir & Le Moullec, Yann, 2016. "Supercritical CO2 Brayton cycles for coal-fired power plants," Energy, Elsevier, vol. 103(C), pages 758-771.
    27. Liu, Bo-Tau & Chien, Kuo-Hsiang & Wang, Chi-Chuan, 2004. "Effect of working fluids on organic Rankine cycle for waste heat recovery," Energy, Elsevier, vol. 29(8), pages 1207-1217.
    28. Rathod, Dhruvang & Xu, Bin & Filipi, Zoran & Hoffman, Mark, 2019. "An experimentally validated, energy focused, optimal control strategy for an Organic Rankine Cycle waste heat recovery system," Applied Energy, Elsevier, vol. 256(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hoang, Anh Tuan, 2018. "Waste heat recovery from diesel engines based on Organic Rankine Cycle," Applied Energy, Elsevier, vol. 231(C), pages 138-166.
    2. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    3. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    4. Crespi, Francesco & Gavagnin, Giacomo & Sánchez, David & Martínez, Gonzalo S., 2017. "Supercritical carbon dioxide cycles for power generation: A review," Applied Energy, Elsevier, vol. 195(C), pages 152-183.
    5. Mat Nawi, Z. & Kamarudin, S.K. & Sheikh Abdullah, S.R. & Lam, S.S., 2019. "The potential of exhaust waste heat recovery (WHR) from marine diesel engines via organic rankine cycle," Energy, Elsevier, vol. 166(C), pages 17-31.
    6. Wang, Enhua & Mao, Jingwen & Zhang, Bo & Wang, Yongzhen, 2023. "On the CAMD method based on PC-SAFT for working fluid design of a high-temperature organic Rankine cycle," Energy, Elsevier, vol. 263(PD).
    7. Li, Longquan & Liu, Zhiqiang & Deng, Chengwei & Ren, Jingzheng & Ji, Feng & Sun, Yi & Xiao, Zhenyu & Yang, Sheng, 2021. "Conventional and advanced exergy analyses of a vehicular proton exchange membrane fuel cell power system," Energy, Elsevier, vol. 222(C).
    8. Liu, Peng & Shu, Gequn & Tian, Hua, 2019. "How to approach optimal practical Organic Rankine cycle (OP-ORC) by configuration modification for diesel engine waste heat recovery," Energy, Elsevier, vol. 174(C), pages 543-552.
    9. Zhou, Jianzhao & Chu, Yin Ting & Ren, Jingzheng & Shen, Weifeng & He, Chang, 2023. "Integrating machine learning and mathematical programming for efficient optimization of operating conditions in organic Rankine cycle (ORC) based combined systems," Energy, Elsevier, vol. 281(C).
    10. Park, Joo Hyun & Park, Hyun Sun & Kwon, Jin Gyu & Kim, Tae Ho & Kim, Moo Hwan, 2018. "Optimization and thermodynamic analysis of supercritical CO2 Brayton recompression cycle for various small modular reactors," Energy, Elsevier, vol. 160(C), pages 520-535.
    11. Larsen, Ulrik & Pierobon, Leonardo & Wronski, Jorrit & Haglind, Fredrik, 2014. "Multiple regression models for the prediction of the maximum obtainable thermal efficiency of organic Rankine cycles," Energy, Elsevier, vol. 65(C), pages 503-510.
    12. Song, Jian & Song, Yin & Gu, Chun-wei, 2015. "Thermodynamic analysis and performance optimization of an Organic Rankine Cycle (ORC) waste heat recovery system for marine diesel engines," Energy, Elsevier, vol. 82(C), pages 976-985.
    13. Fallah, M. & Mohammadi, Z. & Mahmoudi, S.M. Seyed, 2022. "Advanced exergy analysis of the combined S–CO2/ORC system," Energy, Elsevier, vol. 241(C).
    14. Gotelip, Thiago & Gampe, Uwe & Glos, Stefan, 2022. "Optimization strategies of different SCO2 architectures for gas turbine bottoming cycle applications," Energy, Elsevier, vol. 250(C).
    15. Cheng, Kunlin & Yu, Jianchi & Dang, Chaolei & Qin, Jiang & Jing, Wuxing, 2024. "Performance comparison between closed-Brayton-cycle power generation systems using supercritical carbon dioxide and helium–xenon mixture at ultra-high turbine inlet temperatures on hypersonic vehicles," Energy, Elsevier, vol. 293(C).
    16. Linares, José Ignacio & Cantizano, Alexis & Arenas, Eva & Moratilla, Beatriz Yolanda & Martín-Palacios, Víctor & Batet, Lluis, 2017. "Recuperated versus single-recuperator re-compressed supercritical CO2 Brayton power cycles for DEMO fusion reactor based on dual coolant lithium lead blanket," Energy, Elsevier, vol. 140(P1), pages 307-317.
    17. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    18. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    19. Kunniyoor, Vijayaraj & Singh, Punit & Nadella, Karthik, 2020. "Value of closed-cycle gas turbines with design assessment," Applied Energy, Elsevier, vol. 269(C).
    20. Yang, Rui & Ma, Ning & Zhao, Pan & Song, Liming, 2025. "Thermodynamic assessment of multivariate coupling effects on the performance of supercritical CO2 Brayton cycles in solar power tower plants utilizing KCl-MgCl2 as a storage medium," Energy, Elsevier, vol. 323(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:266:y:2020:i:c:s0306261920304037. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.